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Eastwood Technical Assistance: 800.343.9353 >> [email protected]

PROBLEM

CAUSE

CORRECTION

Poor Balancer

Performance

Wheel not properly mounted

Follow wheel mounting procedure and re-mount wheel.

Improper Wheel Balancing Weights

being used

Use proper Wheel Balancing Weights for application.

Incorrect “ALU” option selected for type

or location of Wheel Balancing Weights

being used

Follow “Balancing Procedure Functions” section of these Instructions.

Wheel not sufficiently tightened on

Main Shaft

Tighten wheel on Main shaft.

Dirt, grease, or foreign matter on wheel

and/or tire

Clean wheel and tire.

Damaged wheel or tire

Inspect wheel and/or tire for bent or otherwise damaged condition and reject.

Balancer not securely attached to floor

Securely fasten Balancer to floor.

Excessive or

Unusual Noise

and Vibration

Wheel not properly mounted

Follow wheel mounting procedure and re-mount wheel.

Wheel not sufficiently tightened on

Main Shaft

Tighten wheel on Main shaft.

Damaged wheel or tire

Inspect wheel and/or tire for bent or otherwise damaged condition and reject.

Balancer not securely attached to floor

Securely fasten Balancer to floor.

Spin Cycle

Slow to Spool

Up or Won’t

Reach Full 200

RPM Speed

Wheel not properly mounted

Follow wheel mounting procedure and re-mount wheel.

Wheel not sufficiently tightened on

Main Shaft

Tighten wheel on Main shaft.

Belt Drive slipping

Tighten Drive Belt per Maintenance instructions

Wheel

Doesn’t Stop

Immediately

at End of Spin

Cycle or When

STOP Key is

Pressed

Wheel not properly mounted

Follow wheel mounting procedure and re-mount wheel.

Wheel not sufficiently tightened on

Main Shaft

Tighten wheel on Main shaft.

Belt Drive slipping

Tighten Drive Belt per Maintenance instructions

Accuracy of

Balancer is

Diminished or

in Question

Balancer out of calibration

Follow Calibration Instructions

TROUBLESHOOTING

Содержание 31639

Страница 1: ...ELECTRONIC WHEEL BALANCER INSTRUCTIONS Item 31639 ...

Страница 2: ...200 RPM Measurement Cycle Time 8 Seconds Maximum Out of Balance Range 0 25 to 35 Oz 1 to 999 Grams Power Requirements 120 VAC 60hz 2 Guard Halves A 1 Tubular Steel Guard Frame B 4 M6 x 25 Bolts C 4 M6 Nuts D 2 Phillips Head Screws E 1 M10 x 45mm Bolt F 1 M10 Nut G 1 Main Drive Spindle H 1 M10 x 125 Socket Head Cap Screw J 1 3 piece Tool Kit 8mm 5mm Hex Keys and a 10mm Flat Wrench K 3 Accessory Sto...

Страница 3: ...presence of flammable liquids gases or dust Electrical equipment creates sparks which may ignite the dust or fumes c Keep children and bystanders away while operating electrical equipment Distractions can cause you to lose control 2 ELECTRICAL SAFETY a Electrical equipment plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded electrical equ...

Страница 4: ...on The correct electrical equipment will do the job better and safer at the rate for which it was designed b Do not use the electrical equipment if the switch does not turn it on and off Any electrical equipment that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the electrical equipment before making ...

Страница 5: ...al injury Always disconnect the Wheel Balancer from the electrical supply before mounting dis mounting wheels or performing maintenance The Wheel Balancer involves the mounting dismounting of large heavy wheel tire combinations which can present serious injuries if dropped The use of safety shoes is strongly recommended EYE INJURY HAZARD Rapidly rotating wheel tire assemblies can eject metal parti...

Страница 6: ... 4 M6 x 25mm Bolts C Nuts D FIG 1 Screw the assembled plastic Guard A to the Tubular Steel Guard Frame B with 2 Phillips Head Screws E FIG 2 GUARD INSTALLATION Attach the assembled Guard to the Balancer by sliding the Tubular Steel Guard Frame B over the Guard Mounting Shaft at the rear of the Main Balancer Unit T Fasten with the M10 x 45mm Bolt F Nut G FIG 3 FIG 1 FIG 2 FIG 3 A A C D A E B A B G ...

Страница 7: ...10 x 150 Socket Head Cap Screw J through the counterbored hole through the center of the Main Drive Spindle and tighten securely with the included 8mm Hex Key K FIG 4 ACCESSORY STORAGE POST INSTALLATION Thread the three Accessory Storage Posts L with Protective Rings M into the threaded holes on the left side of the Main Balancer Unit Cabinet T FIG 5 L L L M M M ...

Страница 8: ...or d to manually enter diameter of rim at bead 9 Selection Key for Optimization of Imbalance 10 Selection Key to choose ALU Mode See 5 for indication 11 Selection Key to choose from STATIC or DYNAMIC functions 12 Selection Key to display imbalance amount Display s 1 2 13 Selection Key to recalculate amount of imbalance 14 EMERGENCY STOP Key 15 START Key Begins Spin Cycle Guard must be in down posi...

Страница 9: ...e heavy wheel tire combinations which can present serious injuries if dropped The use of safety shoes is strongly recommended The Balancer was specifically designed to be operated by one person only Never have one person operate the Control Panel while another handles the wheel mounting dismounting or serious injury could occur OPERATION INJURY HAZARD The Wheel Balancer consists of large moving co...

Страница 10: ... will stop wheel rotation immediately If the Guard is in the up position and the START Key is pressed the Spin Cycle will not begin and Err 5 will appear in the display NOTE This function can be changed as outlined in the Settings section of these instructions While in operation if the Guard is opened wheel rotation will stop immediately Select the Spindle Hub Cone N that best fits the center hole...

Страница 11: ...WIDTH AND DIAMETER WHEEL RIM DATA Enter Wheel Rim Offset The built in Wheel Measure ment Scale is located at the front upper edge of the Cabinet FIGS 10 11 Pull it out and apply the roller to the inner edge of the wheel rim Observe and record the Offset dimension which is Value a Press a or a Keys to enter Value a Enter Wheel Rim Width Using the included Wheel Width Diameter Caliper S observe and ...

Страница 12: ...h can present a hand finger pinch hazard injuries if dropped Avoid pinching hands while handling parts during assembly and or operation Inspect rim and tire before mounting for previous damage or bent conditions Attempting to spin a damaged rim and or tire can result in serious injury and severe Balancer damage Wheels and tires MUST be clean and free of all mud grit or other debris as they will ca...

Страница 13: ... Balancer from the electrical supply before mounting dis mounting wheels or performing maintenance EYE INJURY HAZARD Rapidly rotating wheel tire assemblies can eject metal particles dirt and debris at high velocity Always wear ANSI approved eye protection when operating this tool INJURY HAZARD The Wheel Balancer involves the mounting dismounting of large heavy wheel tire combinations which can pre...

Страница 14: ...s INJURY HAZARD This tool can quickly start up while connected to an electrical supply causing serious personal injury Always disconnect the Wheel Balancer from the electrical supply before mounting dis mounting wheels or performing maintenance EYE INJURY HAZARD Rapidly rotating wheel tire assemblies can eject metal particles dirt and debris at high velocity Always wear ANSI approved eye protectio...

Страница 15: ...f the Unbalance Posi tion LED s Control Panel Display s 3 4 FIG 17 are illuminated mark the side of the Tire only at the 12 00 position using chalk Once again slowly rotate the wheel by hand When only the center LED s of both of the Unbalance Position LED s Control Panel Display s 3 4 FIG 18 are illuminated mark the side of the Rim only at the 12 00 position using chalk Remove wheel tire from Bala...

Страница 16: ...ess a Key to display current function status Note that On indicates the Beep feature is on FIG 23 To toggle between On and Off press b or b Keys Press a Key to save chosen setting and progress to next setting 3 LED Readout Display Brightness Setting The LED Readout Brightness level default setting is 4 with a range of 1 through 8 Right side displays brightness level Increase or decrease brightness...

Страница 17: ...mounting of large heavy wheel tire combinations which can present serious injuries if dropped The use of safety shoes is strongly recommended The Balancer was specifically designed to be operated by one person only Never have one person operate the Control Panel while another handles the wheel mounting dismounting or serious injury could occur INJURY HAZARD The Wheel Balancer consists of large mov...

Страница 18: ...sportation and or shocks to the unit can result in loss of calibration FIG 26 In the calibration process the wheel dimension data entered MUST be correct and the 100 Gram Calibration Weight MUST be accurate otherwise the Balancer calibration will be off FIG 28 BALANCER FUNCTION CHECKS The following sequence of evaluations is intended to verify the proper function of various sensors and indicators ...

Страница 19: ...he included 5mm Hex Key K loosen and remove the retractable built in Wheel Measurement Scale by pulling it from its shaft at the right front of the cabinet FIG 29 Using an 8mm wrench not included Remove 4 retaining screws and the formed plastic Top Cover FIG 30 Check tension by depressing the belt at mid point between both pulleys It should deflect by 1 8 4mm To tighten loosen 4 motor mounting bol...

Страница 20: ...perly mounted Follow wheel mounting procedure and re mount wheel Wheel not sufficiently tightened on Main Shaft Tighten wheel on Main shaft Damaged wheel or tire Inspect wheel and or tire for bent or otherwise damaged condition and reject Balancer not securely attached to floor Securely fasten Balancer to floor Spin Cycle Slow to Spool Up or Won t Reach Full 200 RPM Speed Wheel not properly mounte...

Страница 21: ...cedure Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 4 Main Shaft rotates backwards Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 5 Guard not fully closed Initialization not fully completed Follow correct Start and Initialization Procedure Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 6 Sensor malfunction Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 7 Loss ...

Страница 22: ...22 Eastwood Technical Assistance 800 343 9353 techelp eastwood com NOTES ...

Страница 23: ...To order parts and supplies 800 343 9353 eastwood com 23 NOTES ...

Страница 24: ...t please contact The Eastwood Technical Assistance Service Department 800 343 9353 email techelp eastwood com PDF version of this manual is available online eastwood com 31639manual The Eastwood Company 263 Shoemaker Road Pottstown PA 19464 USA US and Canada 800 343 9353 Outside US 610 718 8335 Fax 610 323 6268 eastwood com ...

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