the golf car.
Make sure to turn off the power key and apply the park brake when you
do the maintenance unless otherwise specified. If the owner is not
familiar with the maintenance of this golf car, this work should be done
by the dealer from who you get your golf car:
WARNING!
Be sure the mounting/demounting machine is anchored to floor.
Wear safety equipment when mounting/demounting the wheel and tire.
To remove a wheel on the golf car:
1) Blocking the wheel, then loosen the wheel nuts
2) Use a jack to lift the golf car, then remove the wheel nuts and the wheel.
To install a wheel on the golf car:
1) Use a jack to lift the golf car, then put the wheel onto the wheel hub with
lug nuts.
2) Finger tighten the lug nuts, then tighten lug nuts to 50-85ft.lbs.(70-115Nm)
in 20ft.lbs.(30Nm) increments
3) Remove the jack.
If the tire is flat, remove the wheel and inflate the tire to the maximum
recommended pressure for the tire. Immerse the tire in water to locate the leak
and mark with chalk. Place tire plug according to the manufacturer's
specifications.
If you have any problem with the brakes, please consult our dealers.
Brake failure can result in serious accident or physical danger.
The brakes on the golf car are self-adjusting.
Before you operate the golf car, please press down on the brake pedal several
times to make sure the brakes are functioning properly.
6. Lubrication
1) use 90GL hypoid gear oil of 1 liter for the rear end.
2) lubrication points: a. Spindle assembly (driver side and passenger side) ; b.
Middle shaft; c. Rear end;
Brake Adjustment
WARNING!
8. PERIODIC MAINTENANCE CHARTS
Regular maintenance is required for the best performance and safe operation of
item
Descriptions
1D
1W
1M
1Q
0.5Y
1. check the liquid level. Please add the
distilled water if necessary.
Y
2. Charge the battery
Y
3. Tighten the nut on the battery cable
Y
4. Check if the battery is ove
r-discharged
(the battery power meter flashing)
Y
5. Check the liquid density of the battery,
3
standard density should be 1.277
0.007g/cm
(80
F)(
F=
9/5+32)when the battery is
fall charged
Y
6. Check if the battery is charged fully by 3
ways: a) using the hydrometer; b) checking
the battery power meter;
Y
Battery
7. Clean the surface of battery
Y
8. Observe the charging status, check if the
charger plug becomes hot.
Y
Charger
9. Clean the surface of the charger. Do not
get any water inside the charger.
Y
10. Check if
all terminals are tightened
properly. Please do this after the power is
off.
Y
11. Clean the surface of the controller.
Y
12. Check if the solenoid is in order,
checking its touching point.
Y
13. Check if any water gets in. Check if it
becomes too hot.
Y
14. Check if the carbon brush should be
replaced.
Y
Controller
15. Check if the accelerator pedal works well
and if it can be released freely and
automatically.
Y
16. Check if the brake drum and the brake
shoe should be replaced or not.
Y
17. Check if the hand brake functions.
(applicable for golf car with hand brake).
Y
18. Check if the hose and tube for the brake
liquid leaking. ( applicable for golf car with
hydraulic brake).
Y
19. Check if the brake liquid inside the brake
liquid tank is enough. (applicable for golf car
with hydraulic brake).
Y
Chassis
and body
20. Check the air pressure inside the tire,
check if the tire surface is worn, check if the
nuts are tightened properly.
Y
Motor
Spindle (Passenger Side)
Spindle (Driver Side)
Rear End
Middle Shaft
1D-per day 1W-per week 1M-per month 1Q-per quarter 0.5Y-half year