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Eagle 1000A, Руководство по эксплуатации

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Contents

 

 

 

 

 

 

 

 

 

 

         

page 

1. 

Machine Safety Information 

 

 

 

 

 

1.1 

Safety & Warnings   

 

 

 

 

 

3 

1.2 

Specifications 

 

 

 

 

 

 

5 

1.3 

Outline & Applications 

 

 

 

 

 

7 

1.4 

Position of Operation 

 

 

 

 

 

7 

1.5 

Safety Precautions Prior to Operation 

 

 

 

7 

 

2. 

Machine Installation 

 

 

 

 

 

 

2.1 

Machine Structure & Main Components   

 

 

8 

2.2 

Transportation 

 

 

 

 

 

 

9 

2.3 

Installation   

 

 

 

 

 

 

10 

2.4 

Operational Environment   

 

 

 

 

13 

 

3. 

Operation   

 

 

 

 

 

 

 

3.1 

Operational Steps & Film Loading  

 

 

 

14 

3.2 

Basic Machine Operation   

 

 

 

 

16 

 

4. 

Maintenance & Troubleshooting 

 

 

 

 

 

4.1 

Carriage Load Safety Switch 

 

 

 

 

18 

4.2 

Turntable Home Switch 

 

 

 

 

 

19 

4.3 

Turntable & Carriage Adjustment  

 

 

 

21 

4.4 

Replacement Parts   

 

 

 

 

 

22 

 

5. 

Illustrations & Parts List   

 

 

 

 

 

5.1 

Base (Turntable) 

 

 

 

 

 

 

23 

5.2 

Roller Wheel Assembly (1)   

 

 

 

 

25 

5.3 

Roller Wheel Assembly (2)   

 

 

 

 

26 

5.4 

Mast   

 

 

 

 

 

 

 

27 

5.5 

Pre-Stretch Carriage  

 

 

 

 

 

29 

5.6 

Non Pre-Stretch Carriage   

 

 

 

 

31 

 

6. 

Electrical Schematics 

 

 

 

 

 

33 

Содержание 1000A

Страница 1: ... 1 Operations Manual Eagle 1000 Series Stretch Wrapper Models A B ...

Страница 2: ... 2 READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION ...

Страница 3: ...tion 10 2 4 Operational Environment 13 3 Operation 3 1 Operational Steps Film Loading 14 3 2 Basic Machine Operation 16 4 Maintenance Troubleshooting 4 1 Carriage Load Safety Switch 18 4 2 Turntable Home Switch 19 4 3 Turntable Carriage Adjustment 21 4 4 Replacement Parts 22 5 Illustrations Parts List 5 1 Base Turntable 23 5 2 Roller Wheel Assembly 1 25 5 3 Roller Wheel Assembly 2 26 5 4 Mast 27 5...

Страница 4: ...Do not touch the turn table while machine is in operation Place all items to be wrapped in the center of the turntable Keep the machine and surrounding area clean clear and free of debris to ensure safe operation Warning Labels DO NOT MODIFY OR REMOVE WARNING LABELS Turntable Edge x2 Platform Platform Use Caution When Stepping or Walking Table Rotation Direction Do Not Step ...

Страница 5: ...Warnings DO NOT MODIFY OR REMOVE WARNING LABELS Film Carriage Do Not Open While Running Control Panel Bottom Electrical Hazard Do not service machine while powered up and connected to power source Turntable may move ...

Страница 6: ... 300 lbs Max Package Height 2 Overlap 76 75 Machine Dimensions 80 7 x 65 x 96 85 L x W x H Shipping Weight 1 433 lbs Attachment Ramp or Custom Heavy Duty3 Noise 75db Environment Humidity 98 Temperature 32 104 F 1 Note Black product requires custom photo eye installation 2 Factory ramp is for use with hand pallet jacks only Maximum combined weight of jack and product must not exceed 1 300lbs Custom...

Страница 7: ...on Max Film Height 87 Mast Height 94 Max Turntable Weight Capacity 4 400 lbs Max Package Height 2 Overlap 76 75 Machine Dimensions 80 7 x 65 x 96 85 L x W x H Shipping Weight 1 433 lbs Attachment Ramp or Custom Heavy Duty3 Noise 75db Environment Humidity 98 Temperature 32 104 F 1 Note Black product requires custom photo eye installation 2 Factory ramp is for use with hand pallet jacks only Maximum...

Страница 8: ...le and carriage The operator must insure that no other individual or devices such as the forklift are at risk during operation See Fig 1 1 Fig 1 1 1 5 Safety Precautions Prior to Operating Machine This machine uses 110V 60Hz single phase power Do not plug into an extension cord Do not step on the machine when it is running Do not install this machine on soft ground Install on a level surface Do no...

Страница 9: ... 9 DO NOT push drag or slide machine Doing so will cause severe damage ...

Страница 10: ... 10 2 1 Machine Structure Components Illustration Fig 2 1 Film Carriage Control Panel Turntable Mast ...

Страница 11: ...RES FOR HANDLING THE STRETCH WRAPPER AND REMEMBER TO NEVER PUSH DRAG OR SLIDE THE MACHINE Do not transport machine from turntable when mast is lowered When transporting the machine in this configuration 1 Inspection cover must be removed before raising or lowering the mast 2 Carriage must be raised 8 inches Carriage must be raised 6 8 inches before attempting to lift machine from this end It is ac...

Страница 12: ...ad of 3 000lbs See Fig 2 3 Fig 2 3 Fig 2 4a Fig 2 4b Step 2 While lifting the mast use caution to ensure that wires and connectors are not pinched See Fig 2 4a Once the machine is fully upright one individual can stabilize the mast while a second individual fastens the M8 screws to secure the mast to the base See Fig 2 4b ...

Страница 13: ...the ramp It is highly recommended to anchor the ramp to the floor See Fig 2 5 Step 4a Eagle 1000B Affix the carriage onto the corresponding position on the mast and fasten with four M8 bolts Insert the connector plugs on the front of the carriage into the receptacles Do not force the connectors together See Fig 2 6 Fig 2 6 Fig 2 5 ...

Страница 14: ...ctor plug inside the bottom of the mast into the corresponding receptacles See Fig 2 7 Fig 2 7 Step 5 Verify that all screws are tight and then turn on the power Verify power indicator is on M8 Screw Sensor Wire Socket Manual Stretch Roller Transition Roller ...

Страница 15: ...ements for electromagnetic radiation Machine should not be placed under direct lighting as it may cause photoelectric eye to malfunction DO NOT push drag or slide machine Doing so will cause severe damage Note If product to be wrapped is a dark color black dark blue etc the standard photoelectric eye may not work properly A photo eye upgrade option is available for sensing dark objects ...

Страница 16: ... Step 2 Center the film core over the film shaft and lower onto the lower orientation plate C of the film shelf See Fig 3 1 Step 3 Mount roll holder B and re tighten fastening screw A See Fig 3 1 Step 4 Push down handle E to open carriage door Then press the film through in the direction of the arrow and close the door do not slam Pass the film behind and around the first roller and then between t...

Страница 17: ... 17 Note Do not slam or force the carriage door closed Doing so may cause damage to hinges and carriage door locking mechanism Do not use sharp objects on or near rollers as they can be easily damaged ...

Страница 18: ... Step 1 Loosen fastening screw A and take off roll holder B See Fig 3 4 Step 2 Center the film core over the film shaft and lower onto the lower orientation plate C of the film shelf See Fig 3 4 Step 3 Mount roll holder B and re tighten fastening screw A See Fig 3 4 Step 4 Turn tensioning handle 1 then adjust film tension amount by using knob 2 See Fig 3 5 and Fig 3 6 Fig 3 4 Fig 3 5 Fig 3 6 A B C...

Страница 19: ...hine Stop Button 9 Power Switch The turntable speed and load force knobs can be adjusted to achieve desired film tension The speed and load force work in conjunction If the table speed is increased the load force will need to be decreased to maintain the same film tension If the table speed is decreased the load force will need to be increased to maintain the same film tension 1 2 3 4 5 6 7 8 9 ...

Страница 20: ...e loose end of the stretch film to the bottom of the load ie corner of the pallet Step 5 Press the start button to begin wrapping the load Step 6 Once the job finishes split the film between the stretch wrapper and the now wrapped load and secure any loose ends of film Step 7 Remove the load from the turntable and place the next load onto the turntable Repeat steps 2 7 as required 1 2 3 4 5 6 7 ...

Страница 21: ...stretch film from machine Step 3 Loosen jam nut Step 4 Loosen bolt in small increments to avoid damage to switch Step 5 Close carriage door gently Do not install stretch film Step 6 If the machine is able to reset then the carriage door switch is adjusted correctly If the machine does not reset then repeat steps 4 5 Step 7 Open carriage door and tighten jam nut Step 8 Reinstall stretch film ...

Страница 22: ...te Lift the turn table using a hoist and chain rated for a 500lb load See Fig 4 1 Lift the turntable just clear of the frame and use the forklift to remove the table For safety reasons keep the disk low to the ground Lubricate the chain and gears Inspect the items and clean out any debris The chain and gears need lubricated every three months See Fig 4 2 Pre Stretch Film Carriage Fig 4 3 Fig 4 3 L...

Страница 23: ...els Fig 4 4 Remove all 24 idler wheels supporting the turntable rotation if there is excessive bearing play If the diameter is less than 53mm or there is abnormal noise during operation replace the bad contact rollers See Fig 4 4 ...

Страница 24: ...ack of the frame o Fig 5 1 Table Chain Adjustment Loosen the four holding screws of the turntable motor using a 6mm Allen Wrench Turn the chain tension screw using an 8mm Allen Wrench o Clockwise adjustment will tighten the chain and counter clockwise will loosen the chain After adjusting to an appropriate position tighten the turntable motor holding screws Carriage Chain Adjustment Press the carr...

Страница 25: ... 25 Look and listen for smooth and consistent operation If the action is not smooth check the carriage chain for obstructions wear or damage ...

Страница 26: ...te FG 135A 2 String ring FG 138A 3 Micro switch Eagle 1000B 4 Tension spring Eagle 1000B 01 162 5 Belt Eagle 1000A M L105 6 Idler wheel FG 013A Components that must be replaced by a professional Name Part Number 1 Bearing Eagle 1000A 6007 2 Bearing Eagle 1000B 6901 3 Bearing 6202 4 Chain 5 Piezoresistor ...

Страница 27: ... 27 5 1 Illustration Base ...

Страница 28: ...heel FG 008 1 6 Bearing 51213 7 Bearing 6009 8 Travel Switch Module 1 FG 009 1 9 Count Travel Switch TZ 918 1 10 Tension Chain Wheel FG 021 2 11 Tension Wheel Seat FG 011 1 12 Chain 12A 1 13 Elastic and Tension Wheel Seat FG 012 1 14 Motor Cover Fix Part 2 FG 376B 1 15 Motor Base 1010 80 10 PL 1 16 Motor YS7124 B14 1 17 Reducer NMRV050 1 18 Motor Covering Plate FG 374B 1 ...

Страница 29: ... 29 5 2 Illustration Roller Wheel Assembly 1 Name Part Number Qty 1 Roller Wheel Body FG 013A 1 2 Bearing 6202 1 3 Roller Wheel Bearing FG 014A 1 4 Spacer Ring FG 015A L 23 2 ...

Страница 30: ...30 5 3 Illustration Roller Wheel Assembly 2 Name Part Number Qty 1 Roller Wheel Body FG 013A 2 2 Bearing 6202 2 3 Roller Wheel Bearing FG 014A 1 4 Spacer Ring FG 015A L 16 1 5 Spacer Ring FG 015A L 9 5 2 ...

Страница 31: ... 31 5 4 Illustration Mast ...

Страница 32: ...ve Sprocket FG 060 1 8 Carriage Bolts 9 Chain 08B 2 10 Slide Way FG 393B 2 11 Support Iron Box FG 392B 2 12 Sliding Block 4 13 Sliding Block Base 2 14 Electric Base Plate FG 333AGB 1 15 Column Gate FG 399B 1 16 Left Column FG 385B 1 17 Drive Chain Wheel FG 061 1 18 Drive Shaft FG 059 1 19 Column Bottom Plate FG 394B 1 20 Column Bottom Plate FG 387B 3 21 Right Column FG 386B 1 22 Column Front Cover...

Страница 33: ... 33 ...

Страница 34: ... 34 5 5 Illustration Pre Stretch Carriage ...

Страница 35: ...ansition Roller FG 115 5 13 Transition Roller Block FG 112 1 14 Pressure Spring FG 131 2 15 Locating Pin FG 126A 2 16 Key 1 6x6x60mm 1 17 Rail FG 124 1 18 Bearing 6901 10 19 Key 3 5x5x14mm 2 20 Chain 06B 1 21 Drive Chain Wheel FG 144 1 22 Drive Sprocket FG 143 1 23 Lower Hinge FG 128 1 24 Hinge Pin FG 129 2 25 Hinge Axis FG 118 1 26 Master Rotor FG 113 1 27 Lift Body FG 110A 1 28 Stretch Spring 01...

Страница 36: ... 36 36 Swing Shaft short FG 142 1 37 Micro Switch MQS 216 1 5 6 Illustration Non Pre Stretch Carriage ...

Страница 37: ...ng Pallet FG 2526 1 15 Roller Shaft FG 154II 1 16 Detent Ring FG 155 2 17 Non Pre Stretch Shroud FG 157 1 18 Eccentric Gear Frame Bracket FG 165A 1 19 Fine Adjustment Block FG 168 1 20 Top Shaft Base FG 156 1 21 Bearing 16007 2 22 Top Cover FG 151 1 23 Spring FG 160 1 24 Belt M L105 1 25 Non Pre Stretch Belt Steel Ring FG 239 1 26 Lift Body FG 150 1 27 Bearing 61904 2 28 Protective Frame FG 170A 1...

Страница 38: ... 38 36 Asperities Belt 40 δ2 3300mm 1 ...

Страница 39: ... 39 6 Electrical Schematics ...

Страница 40: ... 40 6 Electrical Schematics ...

Страница 41: ... 41 6 Electrical Schematics ...

Страница 42: ... 42 6 Electrical Schematics ...

Страница 43: ... 43 7 Control Panel LEDs ...

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