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29

Chapter X Faults and Troubleshooting

Fault 
phenomenon

Reasons

Troubleshooting

Motor 

fails 

to 

rotate upon rising

1. There is wire break of button switch.
2.  Short-circuit  occurs  in  coil  of  AC 
connector occurs.
3. Limit switch is damaged

1. Inspect the circuit of button switch
2. Inspect the circuit of AC connector
3.  If  the  faults  are  eliminated  after  the 
terminals  connecting  limit  switch  is  short 
connected via wire, such limit switch and shall 
be inspected. Meanwhile, limit switch shall be 
adjusted or replaced.
4. Replace limit switch

Motor  generates 
sound  but  fails  to 
rotate

Default phase of three-phase supply

The  rotation shall  be  stopped  immediately. 
Meanwhile,  the  inspection  on  major  loop  of 
motors  shall  be  performed  to  check  whether 
wire break or loss of loop occurs in such loop. 

Motor  can  rotate 
but  the  working 
platform  fails  to 
rise. 

1. Incorrect motor direction of turning.
2. Insufficient hydraulic oil.
3.  Air  is  filled  in  the  pump  due  to 
transport  and  other  reasons,  making 
air-plugging phenomenon occur.
4. Overflow is out of work
5.  The  oil  return  solenoid  valve  plug  is 
jammed with dirt. 
6. The sealing of oil outlet of oil pump is 
damaged.
7.  The  work  of  motors  is  heavy  and 
vibratory.  Outside  screen  of  oil  filter  is 
seriously jammed. 

1. Change phase sequence of motors.
2. Supplement and discard hydraulic oil.
3.  Remove  one-way  valve,  and  the  inching 
rises  (attention  shall  be  paid  to  oil  injection). 
Upon  the  oil  flowing  out  of  the  hole,  the 
one-way  valve  shall  be  well  assembled 
(tighten up).   
4. Inspect the condition of sealing and sealing 
elements of overflow valve plug; clean valves 
or replace damaged seal ring.
5. Inspect oil return solenoid valve and clean 
valve plug.
6. Gear pump can be removed to inspect and 
replace seal rings.
7. Clean filter.

Rising  velocity  is 
too slow

Oil leakage phenomenon occurs due to 
the damage to oil outlet of oil pump

See above 

Upon 

operation, 

the 

vibratory 

phenomenon 
occurs.   

1. Air exists in hydraulic circuit.
2.  Air  leakage  exist  in  upper  connector 
of oil suction pipe of oil pump.
3. Filter is jammed.

1. Vent by operating up and down repeatedly.
2. Check the connecting and sealing condition 
of the oil suction pipe. 
3. Clean oil filter.

Lifter  can  rise  but 
fail to fall

1. Poor  contact  of  the  internal  button 
switch.
2.  Lock  cylinder  fails  to  be  separated 
from the plate.
3.  The  clearance  between  the  column 
and beam is too narrow.

1. Disassemble to remove the problem.
2. Shorten the lock cylinder rod to lock cylinder 
to get rid of the square rack when the lock bar 
is placed in the locking position. 
3.  Adjust  the  clearance  between  the  column 
and the beam.

Содержание MTP-9F

Страница 1: ...TWO POST SYMMETRIC LIFT FLOOR PLATE INSTALLATION OPERATION MANUAL READ THIS MANUAL BEFORE INSTALLING OR OPERATING THE LIFT PANZITTA SALES SERVICE 72 George Avenue Wilkes Barre PA 18705 570 822 6720 80...

Страница 2: ...used by accidental abuse equipment misuse arbitrary change or repair for equipment or inconformity with operation and maintenance requirements for lifter of the company by user or the third party The...

Страница 3: ...in operation The routine inspection for lifer shall not be conducted when the lifer is in failure or there is damage to parts and the original equipment parts shall be used when the part is repaired...

Страница 4: ...ove safety device of the machine or makes it useless The hydraulic oil for the machine is N32 or N46 wear resistance hydraulic oil Please make sure to use it in safety scope and refer to appendix for...

Страница 5: ...of lifter 2 Provide proper maintenance and inspection for 4 Forbid operating damaged lifter safety operation 5 The lifer shall be only used by operator trained 6 Only authorized person can conduct ope...

Страница 6: ...ocated by tonnage in manual 12 There shall not be obstruction around lifter in hoist or falling 13 Prevent vehicle from excessive swing in hoist 14 Never make lifter in auto closing or controller beyo...

Страница 7: ...ructure and Working Principle 12 Chapter V Equipment Installation and Commissioning 13 Chapter VI Safety Mechanism 22 Chapter VII Hydraulic System 24 Chapter VIII Operating Instructions 25 Chapter IX...

Страница 8: ...es 1 3 Functions overview and features As the essence by our company integrating different domestic and overseas categories and models double column hydraulic lifter of series is based upon lots of da...

Страница 9: ...16Mpa Note 1 Voltage The motor with different voltages can be selected in accordance with client s requirements Single phase three phase 110V 380V 60Hz Single phase three phase 220V 380V 50Hz standar...

Страница 10: ...f Machine 3 1 Two post floor plate lift3 5T 4T Maximum passing width 2576 PANZITTA SALES SERVICE 72 George Avenue Wilkes Barre PA 18705 570 822 6720 800 822 6720 www panzittasales com 00 II C 317 2 28...

Страница 11: ...11 3 2 Two post clear floor lift 4 0T outside connect PANZITTA SALES SERVICE 72 George Avenue Wilkes Barre PA 18705 570 822 6720 800 822 6720 www panzittasales com 3246 3114 2800 3426 Min 2570...

Страница 12: ...plate lift 4 5 Description for different parts of common small scale gantry lifter S N Name 1 Common double column 2 Hydraulic pump station 3 Common slid 4 Curved arm 5 Medium extended arm 6 Mechanica...

Страница 13: ...there is damage in transportation or loading unloading and whether accessories are complete before machine installation Then the installation and commissioning shall be conducted in procedures as foll...

Страница 14: ...n figure Tighten nut with wrench Hit top core screw with hammer Clean dust in hole completely with dust remover or blowing pump PANZITTA SALES SERVICE 72 George Avenue Wilkes Barre PA 18705 570 822 67...

Страница 15: ...not be lower than 1001X indoors 3 Ensure installation position and dimension Two post floor plate lift 4T installation position diagram PANZITTA SALES SERVICE 72 George Avenue Wilkes Barre PA 18705 57...

Страница 16: ...l scale gantry lifter installation position diagram PANZITTA SALES SERVICE 72 George Avenue Wilkes Barre PA 18705 570 822 6720 800 822 6720 www panzittasales com 2693 v __J 1 1 1 I I I I Max 3445 3605...

Страница 17: ...pe at bottom of main column after it inserts steel wire rope at the top fix it at screw hole in square hole of slide with two M16 nuts hoist auxiliary column and fixed it on slide of main column with...

Страница 18: ...ing plate Upper rope wheel Steel wire rope 2 Slide Steel wire rope 2 Steel wire rope 2 Lower rope wheel Baseboard Steel wire rope 1 Lower rope wheel Baseboard Steel Steel wire rope 1 Upper Slide Upper...

Страница 19: ...ylinder Pump station oil pipe RISING button Manual unloading valve Pump station connector Double column oil pipe connector Common straight connector 135 connector Backplate oil pipe 135 connector Comm...

Страница 20: ...ecessed pan head screws there is plug ins in electric cabinet outlet and it is control line for electromagnet limit switch and return oil solenoid valve they are through 22 hole from the above pass oi...

Страница 21: ...and time relay shall be on After 2 seconds the mechanical lock and oil return solenoid valve shall be opened Under the weight of working platform and lifting vehicle the hydraulic oil in lower cavity...

Страница 22: ...imes loading is performed 13 After load commissioning the length of steel wire rope will be slightly extended Thus the leveling shall be carried out once again The machine can be put into use after st...

Страница 23: ...rope for two slides can be undrawn Finally the manual unloading valve shall be pressed down and the lifter will descend Note 1 it is not allowed to install safety mechanism of electric lifter by perso...

Страница 24: ...onnection 3 Oil inlet 4 Fuel tank 5 Oil filling pipe 6 Oil inlet 7 Oil filter 8 Valve body 9 Throttle valve for oil return 10 Oil drain valve Electronic oil drain valve 11 One way valve 12 Drain plug...

Страница 25: ...e the bearing point to support the bearing surface of car The inspection on whether there is barrier shall be carried out Persons shall not approach it or lift with overweight Press down RISING button...

Страница 26: ...for a long period of time Upon replacing hydraulic oil old oil in oil tank shall be released Upon filling new oil such oil shall be filtered with oil filter For each shift the inspection on whether th...

Страница 27: ...QVSHFWLRQ RQ ZKHWKHU WKH connection between hydraulic cylinder and slides is normal or whether connection between chain and slides is loosen or dropped shall be performed 7KH LQVSHFWLRQ RQ ZKHWKHU ZL...

Страница 28: ...OO EH LQVSHFWHG DQG DGMXVWHG to guarantee the horizontal rising and falling 9HUWLFDOLW RI YHUWLFDO FROXPQV VKDOO EH LQVSHFWHG Note lubricating oil shall be applied to interior angle for each vertical...

Страница 29: ...ory Outside screen of oil filter is seriously jammed 1 Change phase sequence of motors 2 Supplement and discard hydraulic oil 3 Remove one way valve and the inching rises attention shall be paid to oi...

Страница 30: ...e manual brake of vehicle must take effect in hoist and the hoist can be conducted when locking arm device is in normal status 6 The maintenance operation can be conducted when it is ensured that both...

Страница 31: ...antee based upon invoice and guarantee or direct contact after sales service of our company The company will provide free maintenance or replacement for damaged parts in guarantee scope IV Any situati...

Страница 32: ...thin one month since the purchase date and the return receipt shall be mailed to our company the guarantee card is never supplied for loss and it is invalid for arbitrary change Product model Product...

Страница 33: ...are not limited to cables hoses slider blocks chains and rubber pads 3 On site labor Eagle Equipment reserves the right to make improvements and or design changes to its equipment without any obligati...

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