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Installation, Operation and Parts Manual 

EE-6215E 

                                                                                                                         

                                         

                                 

                                                       

 

27

S/N

 

Components

   

Methods

 

Period

   

8

 

Steel

 

cables

     

Check

 

the

 

synchronization

 

of

 

both

 

carriages

 

and

 

adjust

 

the

 

tightness

 

of

 

the

 

cable

 

if

 

desynchronization

 

is

 

unacceptable.

     

Every

 

day

 

9

 

Bushing

 

of

 

the

 

upside

 

pulley

 

and

 

circlip

 

of

 

the

 

shaft

   

Lubricate

 

the

 

bushing

 

with

 

NO.1

 

lithium

 

based

 

grease.

 

Check

 

if

 

the

 

circlip

 

is

 

in

 

its

 

original

 

position.

     

Every

 

3

 

months

10

 

Steel

 

cables

     

Lubricate

 

the

 

cables

 

with

 

NO.1

 

lithium

 

based

 

grease.

 

Change

 

with

 

new

 

steel

 

cables

 

every

 

3

 

years

 

or

 

ten

 

single

 

wires

 

have

 

broken.

 

Every

 

3

 

months

11

 

Running

 

track

 

inside

 

the

   

post

 

for

 

carriages

   

Lubricate

 

path

 

with

 

NO.1

 

lithium

 

based

 

grease.

 

No

 

obstruction

 

on

 

the

 

path.

   

Every

 

3

 

months

12

 

Chain

 

and

 

its

 

pins

 

(optional)

 

Lubricate

 

the

 

chain

 

with

 

NO.1

 

lithium

 

based

 

grease.

 

Change

 

the

 

chains

 

every

 

3

 

years

 

or

 

if

 

any

 

cracks

 

occurred

 

to

 

the

 

pin

 

of

 

the

 

chain.

 

Every

 

3

 

months

13

 

Bushing

 

of

 

the

 

downside

 

pulley

 

and

 

circlip

 

of

 

the

 

shaft

   

Lubricate

 

the

 

bushing

 

with

 

NO.1

 

lithium

 

based

 

grease.

 

Check

 

if

 

the

 

circlip

 

is

 

in

 

its

 

original

 

position.

     

Every

 

3

 

months

14

 

Expansion

 

bolts

   

Check

 

with

 

torque

 

spanner.

 

For

 

M18

 

bolt

 

,the

 

torque

 

is

 

no

 

less

 

than

 

80N.m

 

/

 

For

 

M16,

 

the

 

torque

 

is

 

no

 

less

 

than

 

60N.m

 

Every

 

3

 

months

 

Whole

 

Lift

   

Running

 

the

 

lift

 

for

 

several

 

cycles

 

with

 

and

 

without

 

rated

 

load.

 

The

 

lift

 

can

 

run

 

steadily

 

and

 

smoothly

 

with

 

no

 

abnormal

 

noise.

 

Every

 

3

 

months

16

 

Bushing

 

of

 

the

 

upside

 

pulley

 

and

 

circlip

 

of

 

the

 

shaft

   

Slacken

 

the

 

steel

 

cable

 

and

 

dismantle

 

the

 

bushing.

 

Measure

 

the

 

abrasive

 

clearance

 

and

 

change

 

the

 

bushing

 

if

 

the

 

clearance

 

is

 

bigger

 

than

 

0.5mm.

 

Every

 

year

 

17

 

Bushing

 

of

 

the

 

downside

 

pulley

 

and

 

circlip

 

of

 

the

 

shaft

   

Slacken

 

the

 

steel

 

cable

 

and

 

dismantle

 

the

 

bushing.

 

Measure

 

the

 

abrasive

 

clearance

 

and

 

change

 

the

 

bushing

 

if

 

the

 

clearance

 

is

 

bigger

 

than

 

0.5mm.

 

Every

 

year

 

18

 

Hydraulic

 

oil

   

Change

 

the

 

oil

 

6

 

months

 

after

 

initial

 

use

 

and

 

once

 

per

 

year

 

thereafter.

 

Inspect

 

the

 

hydraulic

 

oil

 

and

 

change

 

the

 

oil

 

if

 

the

 

oil

 

becomes

 

black

 

or

 

there

 

is

 

dirt

 

in

 

the

 

oil

 

tank.

 

Every

 

year

 

 

 

 

 

 

 

If

 

users

 

stick

 

to

 

the

 

above

 

maintenance

 

requirements,

 

the

 

lift

 

will

 

always

 

keep

 

a

 

good

 

working

 

condition

 

and

 

its

 

service

 

life

 

could

 

be

 

extended.

 

 

 

Содержание EE-6215E

Страница 1: ...Two Post Lift Electrical Release Lifting Capacity 5000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or operatio...

Страница 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Страница 3: ...IONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 11 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installa...

Страница 4: ...esponsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional te...

Страница 5: ...Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damage...

Страница 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detach...

Страница 7: ...ury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures T...

Страница 8: ...te precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more s...

Страница 9: ...stem The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives to raise the carriage and the lifting arms During lifting process the mechanical safety locki...

Страница 10: ...Installation Operation and Parts Manual EE 6215E 10 3 4 Dimensions...

Страница 11: ...ety catch Catch the carriages in case of hydraulic failure 3 Limit switch Stop rising movement at maximum safety height 4 Arm locking unit Ensure the lifting arms are locked and avoid being swinging d...

Страница 12: ...tructions Before doing electrical connection make sure the lift is electrically adapt to the local power supply 4 1 3 Foundations preparations see Annex 1 floor plan Indoor installation only There mus...

Страница 13: ...he packing frame Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post Step 3 When the first post has bee...

Страница 14: ...kage and decide on which post the power unit will be mounted 2 Ascertain the position for the two posts with chalk and tape measure and draw an outline of the two base plates on the ground Step 6 Conn...

Страница 15: ...e plates The equalizing plates must be of the same length as the side of the base plate resting on them Otherwise the load of the base plate will not be transferred evenly to the foundation 5 Erect an...

Страница 16: ...peration and Parts Manual EE 6215E 16 Step 9 Connect oil hoses 1 Mount the power unit onto the power side post 2 Connect oil hoses according to the following diagram NOTE make sure the connectors and...

Страница 17: ...tallation Operation and Parts Manual EE 6215E 17 Step 10 Fix the electromagnets Step 11 Connect electrical system Refer to electrical connection diagram 1 Mount the control box on to the power side po...

Страница 18: ...Installation Operation and Parts Manual EE 6215E 18 2 Connect the limit switch fixed inside the power side post 3 Connect the limit switch fixed at the cross beam...

Страница 19: ...Installation Operation and Parts Manual EE 6215E 19 4 Connect wires of electromagnet 5 Connect soloenoid valve motor wire and power suppply cable...

Страница 20: ...en temperature is below 18 degree Celsius Change the oil 6 months after initial use and change once per year thereafter Step 14 Trial running Get familiar with lift controls by running the lift throug...

Страница 21: ...at both sides are of the same tightness This could be judged by the sound emitted during lifting process If the lift doesn t raise the motor may turn in the wrong direction In such event interchange...

Страница 22: ...bust and synchronized when running with rated load 7 If the control button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If rising and lowering smoothly 11 If...

Страница 23: ...e used 5 1 3 The machine shall not lift or lower an automobile if its center of gravity is not positioned midway of the rising platforms Otherwise the manufacturer as well as the dealers will not bear...

Страница 24: ...until lifting trays have touched the pick up positions of vehicle 5 Keep on raising the vehicle making its wheels have a bit clearance off the ground and check again the stability 6 Raise the vehicle...

Страница 25: ...n or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Carriage...

Страница 26: ...very day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to ensure no leakage before using the li...

Страница 27: ...NO 1 lithium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m For M16 the torque...

Страница 28: ...1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C20 25 concrete base with strength more than 30...

Страница 29: ...llation Operation and Parts Manual EE 6215E 29 Annex 2 Electrical diagrams and parts list Note For the specific requirements on voltage the actual voltage of your lift may differ with the following di...

Страница 30: ...Installation Operation and Parts Manual EE 6215E 30...

Страница 31: ...Installation Operation and Parts Manual EE 6215E 31 SQ1 roof protection limit switch SQ2 max height limit switch YA1 YA4 electromagnet YV solenoid unloading valve uncrossed wire...

Страница 32: ...0R 11 W 3 SB 320402002 Emergency stop XB2BS542C 1 KA 320601026 Integrated relay NCH8 20 20 AC24V 1 KT 320602009 Integrated Time relay ZYS11 A AC24 5S 1 QF 320801003 Circuit breaker dual DZ47 63C25 3P...

Страница 33: ...1 2 207105004 Dust proof ring DHS38 38 46 6 1 3 207106018 Anti abrasion ring 50X46X15 1 4 207106019 Anti abrasion ring 38X42X15 1 1 oil tank 2 oil filter 3 gear pump 4 coupling 5 aluminium motor 6 hyd...

Страница 34: ...site washer M14 1 3 310101028 Shift connector G1 4M14x1 5 M14x1 5 with protective cap 1 4 624001042B Rubber oil hose DN8 L 400 1 5 615006003 Three way connector 6214E A4 B4 1 6 624002005B Rubber oil h...

Страница 35: ...Installation Operation and Parts Manual EE 6215E 35...

Страница 36: ...5 1 12 330404001 Coupling YL A 1 13 330401005 Oil sucking tube XYGN L293 1 14 330403001 Oil filter YG C 1 15 330402001 Oil back tube YH D 1 16 410010091 Tank reinforced plate 6254E A4 B12 4 17 201103...

Страница 37: ...xploded drawings and parts list Pos CODE Name Specification Qty 1 615016001C Steel cable 6215E A8 L 12530mm 1 2 615016001C Steel cable 6215E A8 L 12530mm 1 3 203101012 Hex nut M20 M20 8 4 204101011 Cl...

Страница 38: ...101B Cylinder fix ring 6264 A24 B1 2 9 202109024 Hex head full swivel screw M6 35 M6 35 2 10 615006003 Three way connector 6214E A4 B4 1 11 624001042B 8 Rubber oil hose L 400mm 1 12 624002004B 8 Rubbe...

Страница 39: ...6254E A17 4 17 410040061 Safety locking plate 6254E A13 4 18 202101031 Cross socket cap head screw M6 16 M6 16 4 19 202101021 Cross socket cap head screw M5 10 M5 10 24 20 420040100 Electromagnet prot...

Страница 40: ...10 Sliding block 6254E A2 B5 6254A A7 B1 16 28 612015006C Pulling pod 6255E A3 B4 4 29 410150121 Pressure spring 6254E A2 B4 6215 A3 B50 4 30 410150921 Teeth block 6255E A3 B5 4 31 206102008 Elastic p...

Страница 41: ...203101012 Hex nut M20 M20 1 54 204101011 Flat washer M20 M20 1 55 410060033 Left supporting bracket 6214E A22 B1 2 56 410130051 Pulley 6255E A1 B2 4 57 205101008 Bearing 2518 2518 4 58 410160011B Shaf...

Страница 42: ...410130041 Inside swivel sheath 6214EKZ A4 B4 C3 4 84 614013213B Tensile arm 6255E A4 B3 4 85 614013212 Mid arm 6255E A4 B2 4 86 614013211 Supporting arm 6255E A4 B1 4 87 614004013B Feet protection fen...

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