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Installation, Operation and Parts Manual 

EE-6215E 

                                                                                                                         

                                         

                                 

                                                       

 

25

TROUBLE

 

SHOOTING

 

ATTENTION:

 

If

 

the

 

trouble

 

could

 

not

 

be

 

fixed

 

by

 

yourself,

 

please

 

do

 

not

 

hesitate

 

to

 

contact

 

us

 

for

 

help.

 

We

 

will

 

offer

 

our

 

service

 

at

 

the

 

earliest

 

time

 

we

 

can.

   

Troubles

 

could

 

be

 

judged

 

and

 

solved

 

much

 

faster

 

if

 

more

 

details

 

or

 

pictures

 

could

 

be

 

provided.

     

 

TROUBLES

 

CAUSES

 

SOLUTIONS

 

Abnormal

 

noise

 

Abrasion

 

exists

 

on

 

insider

 

surface

 

of

 

the

 

posts.

 

Grease

 

the

 

inside

 

of

 

the

 

post.

 

Trash

 

in

 

the

 

post.

 

Clear

 

the

 

trash

 

Motor

 

does

 

not

 

run

 

and

 

will

 

not

 

rise

 

Loose

 

wire

 

connection

 

Check

 

and

 

make

 

a

 

good

 

connection.

 

Blown

 

motor.

 

Replace

 

it.

 

Damaged

 

limit

 

switch

 

or

 

its

 

wire

 

connection

 

is

 

loose.

 

Adjust

 

or

 

replace

 

the

 

limit

 

switch.

 

Motor

 

runs

 

but

 

will

 

not

 

raise

 

The

 

motor

 

run

 

reversely.

 

Check

 

the

 

wire

 

connection.

 

Overflow

 

valve

 

is

 

not

 

well

 

screwed

 

up

 

or

 

jammed.

 

Clean

 

or

 

make

 

adjustment

   

Damaged

 

gear

 

pump.

 

Replace

 

it.

 

Too

 

low

 

oil

 

level.

 

Add

 

oil.

 

The

 

hose

 

connection

 

is

 

loose.

   

Tighten

 

it.

 

The

 

cushion

 

valve

 

is

 

not

 

well

 

screwed

 

up

 

or

 

jammed.

 

Clean

 

or

 

make

 

adjustment

 

Carriages

 

go

 

down

 

slowly

 

after

 

being

 

raised

 

The

 

oil

 

hose

 

leaks.

 

Check

 

or

 

replace

 

it.

 

Untightened

 

oil

 

cylinder.

 

Replace

 

the

 

seal.

 

The

 

single

 

way

 

valve

 

leaks.

 

Clean

 

or

 

replace

 

it.

 

Solenoid

 

valve

 

fails

 

to

 

work

 

well.

 

Clean

 

or

 

replace

 

it.

 

Slack

 

steel

 

cable

   

Check

 

and

 

adjust

 

the

 

tightness.

 

Raising

 

too

 

slow

 

Jammed.

 

Oil

 

filter

 

Clean

 

or

 

replace

 

it.

 

Too

 

low

 

oil

 

level.

 

Add

 

oil.

   

The

 

overflow

 

valve

 

is

 

not

 

adjusted

 

to

 

the

 

right

 

position.

 

Make

 

adjustment.

 

Too

 

hot

 

hydraulic

 

oil

 

(

 

above

 

45°

.

 

Change

 

the

 

oil.

 

Abraded.

 

Seal

 

of

 

the

 

cylinder

 

Replace

 

the

 

seal.

 

Inside

 

surface

 

of

 

the

 

posts

 

is

 

not

 

well

 

greased.

 

Add

 

grease.

 

Lowering

 

too

 

slow

 

Jammed

 

throttle

 

valve

   

Clean

 

or

 

replace.

 

Dirty

 

hydraulic

 

oil

   

Change

 

the

 

oil.

 

Jammed

 

anti

surge

 

valve

 

Clean

 

it.

 

Jammed

 

oil

 

hose

 

Replace

 

it.

 

The

 

steel

 

cable

 

is

 

abraded

 

No

 

grease

 

at

 

installation

 

or

 

out

 

of

 

lifetime

 

Replace

 

it.

 

 

                                                           

Содержание EE-6215E

Страница 1: ...Two Post Lift Electrical Release Lifting Capacity 5000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or operatio...

Страница 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Страница 3: ...IONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 11 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installa...

Страница 4: ...esponsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional te...

Страница 5: ...Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damage...

Страница 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detach...

Страница 7: ...ury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures T...

Страница 8: ...te precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more s...

Страница 9: ...stem The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives to raise the carriage and the lifting arms During lifting process the mechanical safety locki...

Страница 10: ...Installation Operation and Parts Manual EE 6215E 10 3 4 Dimensions...

Страница 11: ...ety catch Catch the carriages in case of hydraulic failure 3 Limit switch Stop rising movement at maximum safety height 4 Arm locking unit Ensure the lifting arms are locked and avoid being swinging d...

Страница 12: ...tructions Before doing electrical connection make sure the lift is electrically adapt to the local power supply 4 1 3 Foundations preparations see Annex 1 floor plan Indoor installation only There mus...

Страница 13: ...he packing frame Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post Step 3 When the first post has bee...

Страница 14: ...kage and decide on which post the power unit will be mounted 2 Ascertain the position for the two posts with chalk and tape measure and draw an outline of the two base plates on the ground Step 6 Conn...

Страница 15: ...e plates The equalizing plates must be of the same length as the side of the base plate resting on them Otherwise the load of the base plate will not be transferred evenly to the foundation 5 Erect an...

Страница 16: ...peration and Parts Manual EE 6215E 16 Step 9 Connect oil hoses 1 Mount the power unit onto the power side post 2 Connect oil hoses according to the following diagram NOTE make sure the connectors and...

Страница 17: ...tallation Operation and Parts Manual EE 6215E 17 Step 10 Fix the electromagnets Step 11 Connect electrical system Refer to electrical connection diagram 1 Mount the control box on to the power side po...

Страница 18: ...Installation Operation and Parts Manual EE 6215E 18 2 Connect the limit switch fixed inside the power side post 3 Connect the limit switch fixed at the cross beam...

Страница 19: ...Installation Operation and Parts Manual EE 6215E 19 4 Connect wires of electromagnet 5 Connect soloenoid valve motor wire and power suppply cable...

Страница 20: ...en temperature is below 18 degree Celsius Change the oil 6 months after initial use and change once per year thereafter Step 14 Trial running Get familiar with lift controls by running the lift throug...

Страница 21: ...at both sides are of the same tightness This could be judged by the sound emitted during lifting process If the lift doesn t raise the motor may turn in the wrong direction In such event interchange...

Страница 22: ...bust and synchronized when running with rated load 7 If the control button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If rising and lowering smoothly 11 If...

Страница 23: ...e used 5 1 3 The machine shall not lift or lower an automobile if its center of gravity is not positioned midway of the rising platforms Otherwise the manufacturer as well as the dealers will not bear...

Страница 24: ...until lifting trays have touched the pick up positions of vehicle 5 Keep on raising the vehicle making its wheels have a bit clearance off the ground and check again the stability 6 Raise the vehicle...

Страница 25: ...n or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Carriage...

Страница 26: ...very day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to ensure no leakage before using the li...

Страница 27: ...NO 1 lithium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m For M16 the torque...

Страница 28: ...1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C20 25 concrete base with strength more than 30...

Страница 29: ...llation Operation and Parts Manual EE 6215E 29 Annex 2 Electrical diagrams and parts list Note For the specific requirements on voltage the actual voltage of your lift may differ with the following di...

Страница 30: ...Installation Operation and Parts Manual EE 6215E 30...

Страница 31: ...Installation Operation and Parts Manual EE 6215E 31 SQ1 roof protection limit switch SQ2 max height limit switch YA1 YA4 electromagnet YV solenoid unloading valve uncrossed wire...

Страница 32: ...0R 11 W 3 SB 320402002 Emergency stop XB2BS542C 1 KA 320601026 Integrated relay NCH8 20 20 AC24V 1 KT 320602009 Integrated Time relay ZYS11 A AC24 5S 1 QF 320801003 Circuit breaker dual DZ47 63C25 3P...

Страница 33: ...1 2 207105004 Dust proof ring DHS38 38 46 6 1 3 207106018 Anti abrasion ring 50X46X15 1 4 207106019 Anti abrasion ring 38X42X15 1 1 oil tank 2 oil filter 3 gear pump 4 coupling 5 aluminium motor 6 hyd...

Страница 34: ...site washer M14 1 3 310101028 Shift connector G1 4M14x1 5 M14x1 5 with protective cap 1 4 624001042B Rubber oil hose DN8 L 400 1 5 615006003 Three way connector 6214E A4 B4 1 6 624002005B Rubber oil h...

Страница 35: ...Installation Operation and Parts Manual EE 6215E 35...

Страница 36: ...5 1 12 330404001 Coupling YL A 1 13 330401005 Oil sucking tube XYGN L293 1 14 330403001 Oil filter YG C 1 15 330402001 Oil back tube YH D 1 16 410010091 Tank reinforced plate 6254E A4 B12 4 17 201103...

Страница 37: ...xploded drawings and parts list Pos CODE Name Specification Qty 1 615016001C Steel cable 6215E A8 L 12530mm 1 2 615016001C Steel cable 6215E A8 L 12530mm 1 3 203101012 Hex nut M20 M20 8 4 204101011 Cl...

Страница 38: ...101B Cylinder fix ring 6264 A24 B1 2 9 202109024 Hex head full swivel screw M6 35 M6 35 2 10 615006003 Three way connector 6214E A4 B4 1 11 624001042B 8 Rubber oil hose L 400mm 1 12 624002004B 8 Rubbe...

Страница 39: ...6254E A17 4 17 410040061 Safety locking plate 6254E A13 4 18 202101031 Cross socket cap head screw M6 16 M6 16 4 19 202101021 Cross socket cap head screw M5 10 M5 10 24 20 420040100 Electromagnet prot...

Страница 40: ...10 Sliding block 6254E A2 B5 6254A A7 B1 16 28 612015006C Pulling pod 6255E A3 B4 4 29 410150121 Pressure spring 6254E A2 B4 6215 A3 B50 4 30 410150921 Teeth block 6255E A3 B5 4 31 206102008 Elastic p...

Страница 41: ...203101012 Hex nut M20 M20 1 54 204101011 Flat washer M20 M20 1 55 410060033 Left supporting bracket 6214E A22 B1 2 56 410130051 Pulley 6255E A1 B2 4 57 205101008 Bearing 2518 2518 4 58 410160011B Shaf...

Страница 42: ...410130041 Inside swivel sheath 6214EKZ A4 B4 C3 4 84 614013213B Tensile arm 6255E A4 B3 4 85 614013212 Mid arm 6255E A4 B2 4 86 614013211 Supporting arm 6255E A4 B1 4 87 614004013B Feet protection fen...

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