Page G-6
Repair and Service Manual
B
ELECTRICAL
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
STARTER/GENERATOR
Fig. 5 Starter/Generator
3
1
2
4
6
9
8
7
Starter/Generator Removal
See ENGINE section.
Starter/Generator Disassembly
Tool List
Qty.
DVOM.......................................................................... 1
Wrench, 24 mm ........................................................... 1
Wrench, 10 mm ........................................................... 1
Wrench, 6 mm ............................................................. 1
Wrench, 5 mm ............................................................. 1
Socket, 10 mm............................................................. 1
Phillips screwdriver...................................................... 1
Two jaw puller.............................................................. 1
Straight blade screwdriver ........................................... 1
Ratchet ........................................................................ 1
In general, starter/generator service is best performed by
trained motor technicians who have the knowledge and equip-
ment to overhaul the unit. Some checks and repairs however,
can be accomplished by
a
skilled mechanic. Make your own
evaluation of the equipment and skills available before starting
disassembly.
Hold the pulley (1) and remove the pulley nut (2).
Remove the pulley, screws (4) and front cover (3) (Ref
Fig. 5 on page G-6).
Remove the brush covers (6) by prying out with a
screwdriver. Pull up on the brush springs and move to
the side of brushes, slide the brushes out approximately
1/4" (6 mm) (Ref Fig. 6 on page G-7). Remove the
through bolts (7) and the rear cover (8). Remove the
frame and field coils (9). Remove the 5 mm screws from
the brush holder and 6 mm nuts from A 1 and A2
terminals. Remove the brush holder. If the bearing
needs to be replaced, use an automotive style two jaw
puller to remove the bearing from armature (Ref Fig. 7
on page G-7).
NOTICE
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