Page H-9
Repair and Service Manual
B
B
ENGINE
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Fig. 15 Disconnecting White Engine Stop Wire, Igni-
tion Control Module and Fuel Line
Fig. 16 Disconnecting Starter and Ground Cables
Loosen and remove starter/generator belt. See 'Adjust-
ing Belt Tension' on page H-5.
Remove drive clutch. See CONTINUOUSLY VARIABLE
TRANSMISSION section.
Remove three remaining bolts securing engine to sub-
frame. Discard lock nuts but retain bolts and washers for
engine installation
The engine will be lifted out between differential and wide
crossmember of frame.
The following step involves lifting substantial
weight. Two people are recommended. Use of
a personal back support brace and proper lift-
ing technique is required to prevent personal
injury.
Wear a personal back support brace and use proper lift-
ing technique when lifting engine. With a person on each
side of vehicle, rotate and lean engine back to position
the muffler down, where the driven clutch was, and care-
fully maneuver engine out of vehicle.
If replacing engine:
•
Remove starter/generator and its mounting brack-
ets from old engine.
•
Remove choke/governor cable bracket from old
engine. Detach governor cable and choke link from
carburetor.
•
Remove oil drain valve and clamp from fan cover
of old engine. Retain for use on new engine.
ENGINE INSTALLATION
Tool List
Qty.
Socket, 5/8” ................................................................. 1
Socket, 6mm hex bit.................................................... 1
Ratchet........................................................................ 1
Teflon tape................................................................ AR
Crowsfoot, 1/4”............................................................ 1
Torque wrench, ft. lbs .................................................. 1
Torque wrench, in. lbs ................................................. 1
Socket, 1/2” ................................................................. 1
Wrench, 1/2”................................................................ 2
If installing a replacement engine:
•
Attach starter/generator. See 'Starter/Generator
Installation' on page H-10.
•
Attach governor cable and choke link to carburetor
and secure choke/governor cable bracket to new
engine using existing hardware. Tighten bolts to
260 - 280 in. lbs. (29 - 32 Nm).
•
Apply teflon tape to threads of oil drain valve and
install so that nipple is pointed away from oil filter
at approximately the 4 to 5 o'clock position. Attach
clamp to fan cover using existing bolt.
Fuel Line
White Wire to Engine Stop
Ground Stud
Pump
White wire to Electr
Ignition Control Mod
p Pump And
lug Fuel Line
Ground Cable
Engine Block
F2
A2
A1
F1
DF
Green Wire
Negative (-) Battery Cables
Black Power Cable
Starter/Generator
NOTICE
Содержание 625619 2012
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