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V 11

4

Residual risks

These are risks that remain even if all possible measures and safety precautions
have been taken to help minimise dangers (risks) or to reduce their probability and
scope to zero.

Residual risks in the form of

- Danger to life and limb of persons at the machine
- Danger to the environment posed by the machine
- Damage to property and restricted output and functionality of the machine
- Damage to property in the operating range of the machine

caused by:

- wrong or improper use of the machine
- defective or missing safety devices
- use of the machine by untrained, uninstructed staff
- defective or damaged parts
- incorrect transport of the machine
- incorrect maintenance or repairs
- leaking operating substances
- emission of noise and vibrations
- impermissible operating substances

Existing residual risks can be avoided by complying and implementing the fol-
lowing:

- warnings at the machine
- warnings and instructions in the safety manual for paver finishers and in the oper-

ating instructions of the paver finisher

- Operating instructions of the machine operator

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Содержание F1800C

Страница 1: ...OPERATION MAINTENANCE Paver Finisher F1800C Type 910 03 1019 4812076575...

Страница 2: ...www dynapac com...

Страница 3: ...incorrect usage 12 A Correct use and application 1 B Vehicle description 1 1 Application 1 2 Description of assemblies and functions 2 2 1 Vehicle 3 Construction 3 3 Danger zones 7 4 Safety devices 8...

Страница 4: ...ing on hands and arms 33 7 5 Electromagnetic compatibility EMC 33 C10 18 Transportation 1 1 Safety regulations for transportation 1 2 Directing of the vehicle 2 3 Transportation on low bed trailers 3...

Страница 5: ...led display Error Messages With Travel Drive Stop 13 Detailed display Vehicle Warning Messages 14 Detailed display Engine Error Messages 15 Info menu 16 Display of the following information 16 Display...

Страница 6: ...justment 30 Push roller crossbar adjustable 31 Push roller damping hydraulic o 32 Fire extinguisher o 33 First aid kit o 33 Rotary beacon o 34 Illuminated balloon o 35 Installation and operation 36 Ma...

Страница 7: ...her or screed 31 E10 18 Set up and modification 1 1 Special notes on safety 1 2 Distribution auger 3 2 1 Height adjustment 3 2 2 Auger width extension and material shaft with protective cover optional...

Страница 8: ...ngine air filter 4 11 Engine cooling system 5 12 Engine drive belt 6 14 F60 18 Maintenance hydraulic system 1 1 Maintenance hydraulic system 1 1 1 Maintenance intervals 4 1 2 Points of maintenance 6 H...

Страница 9: ...stem 1 3 Bearing points 2 7 F100 Tests stopping 1 1 Tests checks cleaning stopping 1 1 1 Maintenance intervals 2 2 General visual inspection 3 3 Check that the bolts and nuts fit firmly 3 4 Inspection...

Страница 10: ...on diesel fuel 4 2 2 Drive engine TIER III o fuel specification 4 2 3 Drive engine TIER IV o fuel specification 4 2 4 Engine lubricating oil 5 2 5 Cooling system 5 2 6 Hydraulic system 5 2 7 Pump dis...

Страница 11: ...xample Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehi...

Страница 12: ...sible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due t...

Страница 13: ...esult in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are ta...

Страница 14: ...tched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never st...

Страница 15: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles...

Страница 16: ...tart engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance...

Страница 17: ...ggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your fe...

Страница 18: ...Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pr...

Страница 19: ...c umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped wi...

Страница 20: ...cified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of t...

Страница 21: ...ting range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect tra...

Страница 22: ...he machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and us...

Страница 23: ...e meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the...

Страница 24: ...A 2...

Страница 25: ...he Dynapac F1800C paver finisher is a paver finisher with a caterpillar drive which is used for paving bituminous mixed material roll down or lean mixed concrete track laying ballast and unbound miner...

Страница 26: ...hickness 6 t Traction roller 7 t Crossbeam pull bar 8 t Paving thickness indicator 9 t Crossbeam 10 t Travel drive of the caterpillar drive 11 t Auger 12 t Screed 13 t Operator s platform 14 t Operati...

Страница 27: ...conditions The operation of the paver finisher is considerably facilitated by the automatic mate rial handling system the independent travel drives and the clearly structured operat ing components an...

Страница 28: ...hese hydraulic motors drive the caterpillar chains via planetary gears that are mounted directly inside the drive units of the caterpillar chains Steering system operator s platform The independent hy...

Страница 29: ...dure the transfer amount is reg ulated fully automatically The drive is reversible Augers The augers are driven and actuated independently from the conveyors The left hand and the right hand half of t...

Страница 30: ...e control system Crossbeams screed lifting device The screed lifting device is used to lift the screed for the paving conditions and during transportation This takes place by hydraulic means by actuat...

Страница 31: ...e operator and the screed personnel are allowed on the vehicle or in the danger zone The vehicle operator and screed personnel must keep to the respective driver s seats Make sure that there is no one...

Страница 32: ...B 8 4 Safety devices 5 7 11 3 1 2 9 12 10 10 8 4 5 6 7...

Страница 33: ...f these devices at regular intervals A Functional descriptions for the individual safety facilities can be found in the following chapters Item Designation 1 Hopper transport safeguard 2 Crossbeam loc...

Страница 34: ...ical data standard configuration 5 1 Dimensions all dimensions in mm A For screed technical data refer to the screed operating instructions R65 5270 2090 5020 1620 2590 2915 3600 3150 3040 1800 1200 2...

Страница 35: ...ing your vehicle in an inclined position gradient slope lateral inclina tion which is above the specified limit value please consult the customer service de partment for your vehicle 5 3 Permissible a...

Страница 36: ...screed attachments see the operating instruc tions for the screed Paver finisher without screed approx 8 9 Paver finisher with screed V3500 approx 10 5 With extension parts for max working width addi...

Страница 37: ...paving width with cut off shoe fully variable hydr adjustment up to Maximum paving widths with extension parts V3500TV 1 75 0 7 3 50 4 7 m Transport speed 0 4 km h Operating speed 0 25 m min Paving h...

Страница 38: ...engine Performance 54 KW 73 PS at 2200 rpm Fuel consumption full load Fuel consumption 2 3 load 14 l h 9 3 l h Fuel tank capacity See chapter F Make type Deutz TD 2 9 L4 Version 4 cylinder diesel eng...

Страница 39: ...ight centre 520 mm Minimum inlet height outside 605 mm Hopper width outside open 3400 mm Type Dual conveyor belt Width 2 x 350 mm Conveyors Left and right auger separately controllable Drive Hydrostat...

Страница 40: ...ible temperature ranges Special functions At standstill Screed stop Levelling system Mechanical grade control Optional systems with and without slope control On board voltage 24 V Batteries 2 x 12 V 7...

Страница 41: ...r of injuries Never remove any warnings or information signs from the vehicle Damaged or lost warning or information signs must be replaced immediately Make yourself familiar with the meaning and posi...

Страница 42: ...B 18 22 21 22 21 22 21 8 52 4 5 72 6 50 2 1 28 29 30 3 33 32 31 3 20 60 12 25 10 26 9 23 6 11 27 24...

Страница 43: ...B 19 71 70 40 41 42 xxxxxxxxxxxxxxxxx 7 7 51 53 73...

Страница 44: ...gine and re move the ignition key before perform ing any maintenance and repair work If the drive engine is left running or func tions are switched on this can cause se vere to fatal injuries Switch t...

Страница 45: ...enance instructions 8 Caution Danger from incorrect towing Vehicle movements can cause severe to fatal injuries The traction system brake must be re leased before towing Always observe the operating i...

Страница 46: ...cle forwards in reverse at transport speed Driving the vehicle when standing up without the seatbelt fastened can cause severe to fatal injuries Always observe the operating instruc tions 12 Maintenan...

Страница 47: ...only permitted at these lifting points 22 Lashing point Lashing the machine is only permitted at these points 23 Main battery switch Position of the main battery switch 24 Diesel fuel Position of the...

Страница 48: ...Position of the drainage point 28 Engine coolant Position of the filling and control point 29 Hydraulic oil Position of the filling point 30 Hydraulic oil level Position of the control point 31 Hydrau...

Страница 49: ...B 25 6 3 CE marking No Pictogram Meaning 33 Gear oil drainage point Position of the drainage point No Pictogram Meaning 40 CE sound output level...

Страница 50: ...Instructive symbols prohibitive symbols warning symbols No Pictogram Meaning 50 Wear ear protectors 51 Do not spray the area or component with water 52 Warning on dangers posed by batteries 53 First...

Страница 51: ...mation Avoid contact with the human body also avoid inhaling the vapours and seek med ical advice if feeling unwell N Environmentally hazardous sub stance May cause immediate or delayed danger to the...

Страница 52: ...ation 71 Attention Danger of high voltage in vehicle electrical system Disconnect batteries and electronics dur ing welding work or when charging the batteries or use a service watchdog D978000024 in...

Страница 53: ...Designation 1 Paver finisher type 2 Year of construction 3 Operating weight incl all extension parts in kg 4 Maximum permitted total weight in kg 5 Max permissible load on the front axle in kg 6 Max p...

Страница 54: ...B 30 6 8 Explanation of 17 digit PIN serial number A Manufacturer B Family Model C Code letter F Serial number 10002014JHG002076 A B C F...

Страница 55: ...e type plate 1 is affixed on top of the engine The type plate states the engine type serial number and engine data Please state the engine number of the engine when ordering spare parts A See also ope...

Страница 56: ...the paver finisher was measured under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head LAF 87 0 dB A Sound capa...

Страница 57: ...nts of the EMC Directive 2004 108 EC Interference emission according to DIN EN 13309 35 dB V m for frequencies of 30 MHz 1GHz measured at a distance of 10 m 45 db V m for frequencies of 30 MHz 1 GHz m...

Страница 58: ...B 34...

Страница 59: ...rmany gas bottles must not be transported on the paver finisher or on the screed Disconnect the gas bottles from the gas system and protect them with their caps Use a separate vehicle to transport the...

Страница 60: ...as banksmen by the company and who can be expected to reliably perform the tasks assigned to them High visibility clothing must be worn The banksman and vehicle driver must have made themselves famil...

Страница 61: ...be taken into consideration when selecting the attachment and loading equipment 3 1 Preparations Prepare the paver finisher for transportation see chapter D Remove all overlaying or loose parts from f...

Страница 62: ...the hopper lids Engage both hopper transport safeguards Lift the screed Insert the transportation safeguards of the screed Fully extend the levelling cylinder Retract the screed parts until the screed...

Страница 63: ...ble for securing loads positive fit force connection diagonal lashing etc in accordance with the specific transport vehicle m The low loader must have the necessary number of lashing points with a las...

Страница 64: ...ke sure that there are no persons in the danger area during loading Use the work gear and low engine speeds to drive onto the low bed trailer Caution Possible collision of parts When driving up inclin...

Страница 65: ...rmitted lashing force and load rating m Always tighten the lashing chains and straps hand tight 100 150 daN m Lashing equipment must be checked by the user for any signs of damage before use On detect...

Страница 66: ...ther to the back of the vehicle Always heed the details regarding load distribution stipulated for the vehicle together with the centre of gravity of the paver finisher If the paver finisher has to be...

Страница 67: ...ats under the screed across the whole width of the vehicle 2 and lower the screed Switch off the paver finisher Attach and secure the protective hood 3 to the operating panel Lower the roof and set th...

Страница 68: ...on the paver finisher and on the low load trailer Fasten the lashing chains as shown m Shackles have to be used To ensure that lashing chains can be fitted securely on the left and on the right a shac...

Страница 69: ...Fasten lashing chains m Diagonal lashing secures the paver finisher at the rear using the lashing points on the paver finisher and on the low load trailer Fasten the lashing chains as shown A Permissi...

Страница 70: ...titled Protective roof Start engine Lift the screed to the transportation position Drive from the trailer at a low engine revs speed Park the paver finisher in a secure spot lower the screed and switc...

Страница 71: ...on Possible collision of parts The following adjustments must be made before lowering the roof Both seat consoles pushed in Backrests and armrests of driver s seats tilted forwards Operating panel in...

Страница 72: ...the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides of the roof Position 3a Roof raised Position 3b Roof lowered A The bolt must be...

Страница 73: ...adjustment lever 4 to the Raise or Lower position Operate the pump lever 1 until the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides...

Страница 74: ...loose parts from finisher and screed see also operating instructions for the screed Store these parts in a safe place f When screed is operated with the optional gas heating system Remove the gas bott...

Страница 75: ...the hopper lids Engage both hopper transport safeguards Lift the screed Insert the transportation safeguards of the screed Fully extend the levelling cylinder Retract the screed parts until the scree...

Страница 76: ...Set the fast slow switch to Hare if necessary Turn the preselector to zero Swivel the drive lever to maximum f The vehicle already advances slightly on deflecting the drive lever Adjust required vehic...

Страница 77: ...ty is dependent on the screed which is mounted Danger from suspended loads Crane and or lifted vehicle can tip when lifted and cause injuries The vehicle may only be raised at the marked lifting point...

Страница 78: ...the screed mounted is located in area 3 of the vehicle Secure vehicle wherever it is parked up Engage the transport safeguards Remove any attachments and extension parts from the paver finisher and t...

Страница 79: ...ear to the four attachment points 1 2 m The max permissible attachment point load at the attachment points is 73 0 kN m The permissible load applies in the vertical direction m Make sure that the pave...

Страница 80: ...ssure for releasing the traction system brakes is built up with the hand pump Release lock nut 2 screw threaded dowel 3 into pump as far as possible and secure with lock nut A From serial number 2281...

Страница 81: ...completion of the towing process re store the initial status Attach the tow bar to the coupling 9 located in the bumper A The fastening point for the towing device is in the vehicle frame below the p...

Страница 82: ...be secured in such a way that unauthorised persons or playing children cannot dam age the vehicle Pull off the ignition key and the main switch 1 and take it with you do not hide them somewhere on the...

Страница 83: ...em from tilling over and rolling or sliding away f Roller type jacks must not be moved when under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequate...

Страница 84: ...C 10 18 26...

Страница 85: ...e Always make sure during work that no one is endangered by the vehicle Ensure that all protective covers and hoods are fitted and secured accordingly Immediately rectify damage which as been ascertai...

Страница 86: ...or conveying vehicle parts Rotating or conveying vehicle parts can cause severe to fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting cl...

Страница 87: ...ons that can pose a hazard when the diesel engine starts up turning to the side conveying function of auger and conveyor prevent the engine from starting start inhibit when switched on or when set to...

Страница 88: ...D 10 18 4 13 14 17 16 18 15 10 12 11...

Страница 89: ...st be pulled out again 11 Engine speed adjuster Continuously variable engine speed setting if drive lever is extended Min setting Idling speed Max position Nominal speed A For paving select the rated...

Страница 90: ...D 10 18 6 13 14 17 16 18 15 10 12 11...

Страница 91: ...on 2 position Screed motion tamper vibration on travel drive on increase speed until the stop is reached A Use the preselector to set the maximum speed f The vehicle speed cannot be reduced to 0 with...

Страница 92: ...D 10 18 8 13 14 17 16 18 15 10 12 11...

Страница 93: ...matches the speed in m min during paving m The vehicle must not travel at max transport speed when the hopper is full f The vehicle speed cannot be reduced to 0 with the preselector The vehicle advanc...

Страница 94: ...D 10 18 10 21 20...

Страница 95: ...eft hopper lid Lower switch position Open left hopper lid f On actuation heed danger zones of moving parts of the vehicle 21 Open close right hopper Pushbutton function Upper switch position Close rig...

Страница 96: ...D 10 18 12 23 22...

Страница 97: ...screed Right switch position Retract left half of screed f On actuation heed danger zones of moving parts of the vehicle 23 Retract extend right screed Pushbutton function Left switch position Retrac...

Страница 98: ...D 10 18 14 25 24...

Страница 99: ...nder Lower switch position Extend left levelling cylinder f On actuation heed danger zones of moving parts of the vehicle 25 Retract extend right levelling cylinder Pushbutton function Upper switch po...

Страница 100: ...D 10 18 16 26 27...

Страница 101: ...capacity without material control via the limit switches f On actuation heed danger zones of moving parts of the vehicle 27 Right auger Operating mode AUTO OFF MANUAL Detent switch function Operating...

Страница 102: ...D 10 18 18 28 29...

Страница 103: ...en A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 29 Reverse right auger Conveying direc tion inwards Pushbutton function manua...

Страница 104: ...D 10 18 20 30 31...

Страница 105: ...ery rate without material control via the limit switches f On actuation heed danger zones of moving parts of the vehicle 31 Right conveyor Operating mode AUTO OFF MANUAL Detent switch function Operati...

Страница 106: ...D 10 18 22 32 33...

Страница 107: ...en A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 33 Reversing switch Right conveyor Pushbutton function The conveying directio...

Страница 108: ...D 10 18 24 34 35...

Страница 109: ...ed out A To prevent the screed from lowering during an interme diate stop drive lever in centre position the screed is hydraulically held in position via relief pressure and the counter pressure of th...

Страница 110: ...D 10 18 26 36 37...

Страница 111: ...witch position AUTO can also be put into operation with the control lever not swivelled by means of the Set up mode button 37 Tamper Operating mode AUTO OFF Detent switch function Upper switch positio...

Страница 112: ...D 10 18 28 38...

Страница 113: ...ically extend the push roller crossbar Switch position central OFF Lower switch position Retracting active by counterpressure A If the push roller crossbar has been pressed into the home position by t...

Страница 114: ...D 10 18 30 39 40 41 42...

Страница 115: ...working lights ON Lower switch position Front working lights OFF f Avoid dazzling other road users 41 Rear working lights ON OFF o Detent switch function Upper switch position Rear working lights ON L...

Страница 116: ...D 10 18 32 44 43...

Страница 117: ...vehicle turns to the left Steering turned to the right vehicle turns to the right A The function can only be activated in the working gear travel drive slow speed f When the vehicle turns persons and...

Страница 118: ...D 10 18 34 45 46 47...

Страница 119: ...ng process is continued on swivelling the drive lever out A On restarting the function is set to ON A Heed corresponding screen display 46 Set up mode Pushbutton function When the vehicle is stationar...

Страница 120: ...D 10 18 36 47...

Страница 121: ...nction for the paving process The conveying functions set to automatic conveyor and auger are switched on A Once the set material height is reached at the limit switches the conveying functions are sw...

Страница 122: ...t right the function switches only control the corresponding function on the particular side of the machine m Important Do not disconnect remote controls with emergency stop button during op eration T...

Страница 123: ...d to indicate when the ve hicle starts to move A The horn can also be used to communicate acoustical ly with the truck driver for material loading 92 Auger left right Operating mode AUTO OFF MANUAL De...

Страница 124: ...D 10 18 40 90 91 92 94 93 95 96 96...

Страница 125: ...switch position Operating mode MANUAL height adjustment is carried out using the corresponding function switches on the remote control or operating panel Lower switch position Operating mode AUTO heig...

Страница 126: ...D 10 18 42...

Страница 127: ...D 24 18 1 D 24 18 Operating the display...

Страница 128: ...gned in the display area A1 A For orientation the corresponding symbol shows an opened menu in the status line B A To confirm an active opened menu the colour of the cor responding symbol changes from...

Страница 129: ...dual displays can be found in the section Symbols for status warning and error messages Colour code Explanation RED error message Reports a serious fault that must be checked and rec tified immediatel...

Страница 130: ...ions switched on with the operating panel are shown for confirmation in the display area A The function is activated when the corresponding symbol appears blue 1 Main function switch activated 2 Set u...

Страница 131: ...The Home menu is open in the display Press button A to open the screed heater menu Press the plus minus button B C to activate the selected parameter to be adjusted A A blue frame appears around the...

Страница 132: ...appears in the area which is activated for the adjustment Press button A until the blue frame is around the required adjustment parameter Press button B to activate the selected parameter to be adjus...

Страница 133: ...lays Displays 1 Speed Paving tortoise Driving hare 2 Fuel gauge 3 Actual temperature of the screen heater C F A The display shows the average temperature of all screed sections 4 Actual diesel engine...

Страница 134: ...ggering necessary particulate filter regeneration A Necessary regeneration is indicated by the regeneration warning sign 1a A Please heed the notes in the Terminal error messages section A When the fu...

Страница 135: ...from particulate filter regeneration Improper particulate filter regeneration can cause severe to fatal injuries Keep the outlet of the exhaust pipe out of the reach of peo ple and of objects that can...

Страница 136: ...ay A The menu for filter regeneration is only displayed for vehicles with corresponding exhaust gas aftertreatment 3 Engine coolant temperature C F 4 Engine operating hours h 5 On board voltage V Call...

Страница 137: ...arameters 2 Average actual temperature of all screed sections C F A Direct adjustment of the nominal temperature by pressing the plus minus buttons 3 4 A Setting range 50 200 C A When the heater is sw...

Страница 138: ...ehicle warning messages Open detailed display Vehicle Warning Messages 2 1 3 Number of engine error messages Open detailed display Engine Error Messages 3 1 A Possibly notify customer service of the s...

Страница 139: ...ages in a table 1 Error code 2 Error description 3 Parameters see Bodas error list A If present the following page of the list is shown after a few seconds in each case Call up the following menus 4 V...

Страница 140: ...le 1 Error code 2 Error description 3 Parameters see Bodas error list A If present the following page of the list is shown after a few seconds in each case Call up the following menus 4 Error Messages...

Страница 141: ...error frequency A All error messages can be identified in the section Drive engine error codes A If present the following page of the list is shown after a few seconds in each case Call up the followi...

Страница 142: ...tion 1 Software version of the vehicle 2 Software version of the display A If consultation with Technical Support is required for your vehicle always specify the software version Call up the following...

Страница 143: ...in min 1 2 24hrs PM AM 2 Selection System Language English German 3 Selection Units of measurement Metric Imperial US Monitor brightness display and adjustment parameters 4 1 Daytime light 4 2 Nightti...

Страница 144: ...l II Particular filter regeneration must be carried out as soon as possible The engine output may be automatically reduced under certain circumstances Indicator lamp flashes indicator lamp Engine malf...

Страница 145: ...pipe out of the reach of people and of objects that can burn melt or explode f There may not be any people or objects with in a radius of 0 6 m of the exhaust outlet f There may not be any objects or...

Страница 146: ...f fault the vehicle can temporarily continue to be operated or in the case of serious faults should be shut down immediately to prevent further damage from occurring Each fault should be rectified as...

Страница 147: ...temperature The engine temperature is too high m The engine performance will be throttled down automatically Driving mode remains possible Stop the paver finisher drive lever to the cen tre position...

Страница 148: ...ble errors see engine s operating instructions A This error is displayed together with Error Message Emergency mode active Vehicle error The control unit reports one or several malfunc tions that caus...

Страница 149: ...D 24 18 23 2 1 Drive engine error codes A If a fault is detected on the engine this is shown by the corresponding indication 1 in the display 1...

Страница 150: ...oding A If present the following page of the list is shown after a few seconds in each case m It may be possible to continue operating the vehicle depending on the severity of the error The error shou...

Страница 151: ...D 24 18 25 Example...

Страница 152: ...ry engine shut down Display SPN 157 FMI 3 OC 1 Cause Cable break on sensor for rail pressure Effect Engine shut down Frequency Fault occurs for the 1st time m Notify customer service of the error numb...

Страница 153: ...18 27 3 Menu structure of the setting and display menus The following illustration shows the menu structure and serves to simplify operation and the procedure in the case of various settings and disp...

Страница 154: ...D 24 18 28...

Страница 155: ...lling from the vehicle which can cause severe to fatal injuries During operation the operator must be at the intended driver s seat and be seated properly Never jump onto or off a moving vehicle Keep...

Страница 156: ...n Possible collision of parts The following adjustments must be made before lowering the roof Both seat consoles pushed in Backrests and armrests of driver s seats tilted forwards Operating panel in l...

Страница 157: ...the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides of the roof Position 3a Roof raised Position 3b Roof lowered A The bolt must be i...

Страница 158: ...adjustment lever 4 to the Raise or Lower position Operate the pump lever 1 until the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides...

Страница 159: ...D 30 18 5 Control platform telescoping seat consoles 10 B A B 11 6 4 5 2 8 A 9 7 12...

Страница 160: ...in one of the intended detent positions Raise lower the operating panel Release clamping lever 6 lift or lower operating panel Tighten clamping lever 6 in required position Steering wheel inclination...

Страница 161: ...onsoles increase the basic width of the paver finisher f If the seat consoles are moved ensure that there is no one in the danger area f Only adjust the operating position whilst the vehicle is statio...

Страница 162: ...andle 3 with the latch pulled 2 To close the front window pull the latch 2 and pull the sliding frame at the handle 3 Risk of crushing hands When closing the spring loaded front window there is a risk...

Страница 163: ...lable to the left and right of the protective roof to protect the driver for example when the seat console is extended Pull the latch 6 and extend the sunshade Set the latches in one of the intended d...

Страница 164: ...vidually adjusted Raise the button to adjust the inclination The seat surface in clines to the desired position by simultaneously loading or relieving it Armrest inclination 6 The armrest s longitudin...

Страница 165: ...at height adjustment 4 The seat height can be individually adjusted Turn the handle in the desired direction to adjust the seat height Backrest adjustment 5 The backrest inclination can be continuousl...

Страница 166: ...0 18 12 Fuse box The terminal box which contains all fus es and relays etc is located beneath the central control platform floor panel A An assignment plan for fuses and relays can be found in chapter...

Страница 167: ...ding to the instructions see section Starting the paver finisher ex ternal starting starting aid Main battery switch The main battery switch separates the current circuit from the battery to the main...

Страница 168: ...y open dan ger during transportation Screed lock mechanical A The screed locks must additionally be engaged on both sides of the vehicle pri or to transportation with the screed lifted f Transportatio...

Страница 169: ...he reading position the scale 1 can be raised and lowered again in one of the adjacent locating bores 2 The pointer 3 can be swivelled to differ ent positions using the locking knob 4 m The scale 1 an...

Страница 170: ...D 30 18 16 Auger lighting o A Two swivelling headlights 1 are located at the back of the vehicle for illuminating the auger compartment They are engaged together with the working lights 1...

Страница 171: ...D 30 18 17 LED working light o There are two LED spotlights 1 at the front and rear of the vehicle f Always align the working lights to avoid dazzling the operating personnel or oth er road users 1 1...

Страница 172: ...kwise lifts the auger Actuate the ratchet lever 2 Set the desired height by alternatingly actuating the left and right ratchets The current height can be read at the scale 3 Hydraulic height adjustmen...

Страница 173: ...rod increases the basic width of the paver finisher f If the sensor rod or sensor rod extension are used ensure that there is no one in the vehicle s danger area A The sensor rod is adjusted when the...

Страница 174: ...adjustment to the required length You can also change the angle by swivelling the joint 5 m Tighten all assembly parts properly after setting up m During transportation the sensor rod must be swivelle...

Страница 175: ...Remove the spray 1 from its bracket Build up pressure by actuating the pump lever 2 The pressure is indicated on the ma nometer 3 Actuate the manual valve 4 to spray On completion of work secure the...

Страница 176: ...here The hose is automatically retracted into the guide after pulling and dis charging again Actuate button 3 to activate and de activate the pump The indicator lamp 4 lights up when the emulsion pump...

Страница 177: ...the rele vant half of the conveyor The conveyors should stop when the material has roughly reached the area below the auger tube A This requires that the auger height has been adjusted correctly see...

Страница 178: ...sor s angle After adjusting retighten all mounting parts properly A The connection cables 4 are connected to the relevant sockets on the remote con trol bracket A The sensors should be adjusted so tha...

Страница 179: ...set the sensor height the deacti vation point loosen the star handles 4 and adjust the linkage to the re quired length After adjusting retighten all mounting parts properly A The connection cables ar...

Страница 180: ...A socket 1 is located behind the left right seat consoles Additional working lights can be con nected here for example Right seat console 12V socket Left seat console 24V socket A Voltage is present w...

Страница 181: ...p on the oper ator s platform m The pumping interval adjusted in the facto rymustbemodifiedto thepavingsituation A Changing the duration of lubrication and breaks may be necessary when laying mineral...

Страница 182: ...he pressure for the screen con trol with paving stop floating stop with relief A Isengagedautomatically with paving stop Pressure adjustment with valve 1 A Lock the valve with the corresponding nut af...

Страница 183: ...rer 1 up and se cure in the uppermost position with a shackle 2 To lower the lane clearer it must be lifted a little and the shackle 2 must be swivelled back A The blade s level above the ground is ad...

Страница 184: ...locks 2 for eccentric adjustment Swivel screed to the desired position using the lever 3 and engage the locking knob again A If the levelling unit is connected to a height controller this has the func...

Страница 185: ...f the crossbar Remove insert plate 4 Remove bolt 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the towing eye or use a suitable as...

Страница 186: ...30 18 32 Push roller damping hydraulic o A Push roller damping hydraulically absorbs the shocks between the material truck and paver finisher Activate the function on the operating panel as necessary...

Страница 187: ...nel must be fa miliarised with operation of the fire extin guisher 1 A Observe the inspection interval for the fire extinguisher First aid kit o f Any dressings that have been used must be replaced im...

Страница 188: ...secure with a wing bolt 1 Raise the bracket 2 swivel to the outer position and allow to engage there Slide the rotary beacon with the tube 2 out to the desired height and se cure with the clamping bo...

Страница 189: ...of bridges and tunnels and the enlarged vehicle width f Always disconnect the power supply before working on the illuminated balloon f Never look directly in the balloon when it is switched on f The i...

Страница 190: ...holding tube 5 and tighten the clamping bolt 6 Close the zip fastener in the balloon skin and smooth away any large wrinkles in the skin Guide the holding tube 5 into the premounted holder 1 and tigh...

Страница 191: ...ts to clean the balloon skin Replacing the lamp Disconnect the power cable and open the zip fastener of the skin f Let lamp cool down completely m Always wear the supplied cotton glove to touch the la...

Страница 192: ...D 30 18 38...

Страница 193: ...rts Diesel fuel Engine oil and hydraulic oil lubricants Separator fluids emulsion and manual injector A full bottle of propane gas o Shovel and broom Scraper spatula for cleaning the auger and the hop...

Страница 194: ...lighting must be provided when working at night Comply with all further information in these instructions and in the safety manual Danger of falling from the vehicle Entering and leaving the vehicle a...

Страница 195: ...t stop immediately Steering The paver finisher must immediately follow every steering wheel movement in a precise manner Check straight ahead travel Horn on the operating panel on both remote controls...

Страница 196: ...ecurely seated Screed transport safeguard When the screed is raised before transport make sure that the crossbeam lock is fixed correctly Hopper transport safeguard When the hopper is closed before tr...

Страница 197: ...D 40 18 5 1 9 2 5 5 3 4 6 7 8...

Страница 198: ...current drain on the battery Turn ignition key 3 to position 1 and wait for the preheat check 8 o to go off A The vehicle cannot be started if the indicator lamps are on Start inhibit 4 Emergency sto...

Страница 199: ...D 40 18 7 1 9 2 5 5 3 4 6 7 8...

Страница 200: ...hicle battery Then connect the negative ter minal C of the starting aid battery to the ground of the discharged vehicle e g to the engine block or to a bolt D on the vehicle frame f Do not connect the...

Страница 201: ...he starting button 9 to start the engine Do not let the starter run permanently for more than 20 seconds then allow for a break of one minute A If the engine does not start and the Error message 5 ind...

Страница 202: ...D 40 18 10 1 2 3 4 5 6...

Страница 203: ...gine speed can be increased by switching on a conveying function Switch off the engine and determine the fault if the lamp does not go out For further possible malfunctions refer to the section Malfun...

Страница 204: ...D 40 18 12 2 3 6 5 7 1...

Страница 205: ...e levelling cylinders with the switch 5 A To extend the levelling cylinders levelling operating mode 6 must be switched to MANUAL on the remote controls Use switch 7 to adjust the screed to the basic...

Страница 206: ...D 40 18 14 2 2 3 1 6 5 4...

Страница 207: ...edium speed For driving carefully tilt the drive lever 3 forward or backward according to the drive direction desired Adjust the speed with the preselector 2 If necessary increase the engine speed wit...

Страница 208: ...ed auger push roller with a separator fluid m Do not use diesel fuel as it dissolves the bitumen prohibited in Germany Screed heater system Switch on the screed heater approx 15 30 minutes depending o...

Страница 209: ...rks To ensure straight paving a direction mark must be present or established road edge chalk lines or similar Slide the operating panel to the de sired side and secure it Adjust direction of travel i...

Страница 210: ...D 40 18 18 A 1 3 2 4...

Страница 211: ...ust the con veyor limit switches with the vehicle turned off until sufficient material is conveyed in front of the screed Filling function A The filling function can additionally be used to convey the...

Страница 212: ...D 40 18 20 1 2 5 6 7 4 11 10 3 12 9 8...

Страница 213: ...ve wheels as the screed tends to level an uneven ground The reference points for the layer thickness are the caterpillar chains or drive wheels The basic setting of the screed must be corrected when t...

Страница 214: ...n the way Uniform material transport and distribution or supply to the screed may require cor rections to settings of the material switches for conveyor and auger A See the section Malfunctions when p...

Страница 215: ...D 40 18 23 3 1 2...

Страница 216: ...d out A To prevent the screed from lowering during an intermediate stop drive lever in centre position the screed is hydraulically held in position via relief pressure and the coun ter pressure of the...

Страница 217: ...D 40 18 25 1 2 3...

Страница 218: ...empty and create an edge like the end of a layer Set the drive lever 1 to the centre position During extended interruptions e g lunch break Set the drive lever 1 to the centre position and the speed...

Страница 219: ...D 40 18 27 1 3 14 2 15 5 8 4 9 7 6 5 4 11 10 12 13 16...

Страница 220: ...ystem off See screed operating instructions Switch the working and warning lights 13 to OFF Read and check the operating hour meter 14 to determine whether maintenance work must be performed see chapt...

Страница 221: ...e long waves change in the material temperature demixing roller has stopped on the hot material roller has turned or roller speed has been changed too fast incorrect operation of the roller incorrectl...

Страница 222: ...w screed extendable parts are incorrectly installed cold screed bottom plates are worn or warped screed is not operated in the floating position paver finisher speed is too high auger is overloaded ch...

Страница 223: ...the suction line of the pump Seal or replace the connections Tighten or replace the hose clamps Oil filter is soiled Clean the filter if necessary replace the filter Conveyor or augers run too slowly...

Страница 224: ...annot be lifted Oil pressure too low Increase the oil pressure Leaking seal Replace Screed relieving or charg ing is switched on Switch must be in the centre position Power supply interrupted Check fu...

Страница 225: ...servo unit Insufficient supply pressure Check and adjust if necessary Check the suction filter replace the supply pump and the filter if necessary Drive shaft of hydraulic pumps or engines broken Repl...

Страница 226: ...D 40 18 34...

Страница 227: ...er into centre position and turn preselector controller to zero remove ignition key and battery main switch Protect lifted vehicle parts e g screed or hopper against lowering by means of mechanical sa...

Страница 228: ...d void and can cause severe to fatal injuries Only use original spare parts and approved accessories After maintenance and repair work ensure that any dis mantled protective and safety devices are all...

Страница 229: ...ncorrect height setting can result in the following problems during paving Auger too high Too much material in front of the screed material overflow When operating with larger working widths demixing...

Страница 230: ...ise or anti clockwise direction Adjust the required height by actuating the ratchet 2 The current height can be read at the scale 3 Hydraulic height adjustment Adjust the required height by pressing t...

Страница 231: ...itional auger segment 1 is fitted to the auger shaft Assembly Remove outermost screw connection 2 from the basic auger Remove plug 3 Fit the auger extension 1 to the corresponding side Fit screw conne...

Страница 232: ...the crossbar Remove insert plate 4 Remove bolt 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the towing eye or use a suitable ass...

Страница 233: ...hopper scrapers 1 must be adjusted on both hopper lids Loosen the mounting screws 2 Set a gap of 6 mm across the whole length of the scraper Retighten the mounting screws 2 properly f Risk of injury...

Страница 234: ...the vehicle must be adjusted to the prevailing paving conditions e g positive or negative crowning etc Remove screws 2 Move guide plate to the required size basic setting 25mm Retighten the mounting s...

Страница 235: ...ructions cover all work required for mounting setting up and extending the screed 4 Electrical connections Prepare or make the following electrical connections when the mechanical compo nents have bee...

Страница 236: ...to install the cables Install the cables to rule out the risk of any damage to the cables m If the side shield is not connected the socket 4 has to be connected with the bridge plug 4a Other connectio...

Страница 237: ...ure with a clamping lever 4 Connect the left or right sensor s con nection cable 5 to the intended re mote control bracket sockets A The connection cables are connected to the relevant sockets on the...

Страница 238: ...osen the star handles 4 and adjust the linkage to the re quired length After adjusting retighten all mounting parts properly A The connection cables are connected to the relevant sockets on the remote...

Страница 239: ...Ensure that maintenance and repair work is always only carried out by trained specialist staff All maintenance repair and cleaning work should only be carried out with the engine turned off Remove ig...

Страница 240: ...ces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot pa...

Страница 241: ...F 20 18 1 F 20 18 Maintenance review 1 Maintenance review 70 18 40 18 50 18 82 18 90 100 31 18 60 18...

Страница 242: ...ting hours 10 50 100 250 500 1000 annually 2000 every 2 years 5000 20000 If necessary Conveyor F31 18 q q q Auger F40 18 q q q q q Engine F50 18 q q q q q q Hydraulic system F60 18 q q q q q q q Drive...

Страница 243: ...F 31 18 1 F 31 18 Maintenance conveyor 1 Maintenance conveyor...

Страница 244: ...and transport close both hopper lids and fit the correspond ing hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding...

Страница 245: ...If necessary 1 q Conveyor chain Check tightness q Conveyor chain Adjust tension q Conveyor chain Replace chain 2 q Conveyor drive drive chains Check chain tightness q Conveyor drive drive chains Adju...

Страница 246: ...rial falls into the space be tween the chain and the sprocket If the chains are too slack it may get stuck in the protruding objects and be damaged Adjustment of chain tension A One adjusting screw is...

Страница 247: ...iding the chains would lead to destruction of the drive wheels m If components have to be replaced as a result of wear the following components should always be replaced in sets Conveyor chain Conveyo...

Страница 248: ...ain sag Move the chain If the tension has been set properly the chain must be able to move freely approx 10 15 mm To re tension the chains Unfasten mounting screws B and lock nut C slightly Adjust the...

Страница 249: ...deflectors with new bolts A At the latest the conveyor plates B must be replaced when the wear limit of 5 mm in the rear area beneath the chain has been reached m If components have to be replaced as...

Страница 250: ...F 31 18 8...

Страница 251: ...F 40 18 1 F 40 18Maintenance auger assembly 1 Maintenance auger assembly...

Страница 252: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togeth...

Страница 253: ...Check tension q Auger drive chains Adjust tension q Augur drive chains Replace chains and chain sockets 2 q Augur box Check grease fill q Augur box Top up with grease q Augur box Change grease 3 q Se...

Страница 254: ...00 1000 annually 2000 every 2 years 5000 If necessary 5 g g Outer bearing bolts Check tightening q Outer bearing bolts Tighten to correct torque 6 q Auger blade Check wear q Auger blade Replace auger...

Страница 255: ...n both augers to the right and left In this case movement clear ance C at the augers outer circumference should be 3 4 mm f Risk of injury due to sharp edged parts To re tension the chains Release the...

Страница 256: ...uger shaft or drive are worn The chains A have lengthened to such an extent that they can no longer be retightened m Chains and chain sprockets must al ways be replaced in sets A Your Dynapac customer...

Страница 257: ...tity and quality a film of grease ad heres to the full length of both chains B Top up with grease if necessary Reinstall cover A Change grease A The grease should be changed regularly when proceeding...

Страница 258: ...After reaching operating temperature check the gearbox for leaks m In case of visible leaks e g between the flange surfaces A of the drive auger shaft B or at the side cover C re placement of the seal...

Страница 259: ...ally greasing the outer bearing points in or der to improve ventilation on greasing The outer rings must be properly se cured again after greasing A New bearings must be filled with 60 strokes of grea...

Страница 260: ...uced and the blades B have to be replaced Remove the bolts C washers D nuts E and auger blade B f Risk of injury due to sharp edged parts m Auger blades must be installed play free the contact surface...

Страница 261: ...y 1 Maintenance engine assembly m As well as this maintenance manual always also pay close attention to the mainte nance manual provided by the engine manufacturer All maintenance work and serv ice in...

Страница 262: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togeth...

Страница 263: ...lean the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel s...

Страница 264: ...filter Replaceair filter cartridge 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling syste...

Страница 265: ...0 50 100 250 500 annually 1000 annually 2000 every 2 years If necessary 6 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q q Engine drive belt Replace drive belt Maintenan...

Страница 266: ...stem cannot run dry and time consuming venting bleeding can therefore be avoided For filling with fuel Remove cover A Fill in fuel through the filling port until the required fill lever is achieved Re...

Страница 267: ...heck the oil level when the finisher is in a horizontal position A The sensor rod is located at the front end of the engine m Too much oil in engine damages gas kets too little oil results in overheat...

Страница 268: ...nserted during an oil change once the used oil has been drained out A The oil filter is located at the front end of the engine Use the maintenance flap for access Loosen the filter D using a filter wr...

Страница 269: ...in the collecting vessel at regular in tervals or in response to an error mes sage from the engine control unit Put a suitable drip pan underneath Disconnect the electrical connection cable connection...

Страница 270: ...lectric fuel feed pump Do not attempt to start the ve hicle while the fuel system is being bled to ensure that no error message is generated Ignition ON A The electronic fuel feed pump switches on for...

Страница 271: ...the filter selected A Filter maintenance becomes necessary if Maintenance interval or Engine electronics service indicator Open the air filter lid Pull out the filter cartridge D and the safety cartr...

Страница 272: ...tem is under pressure When opening there is a danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the ra...

Страница 273: ...ary remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentr...

Страница 274: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Страница 275: ...F 60 18 1 F 60 18 Maintenance hydraulic system 1 Maintenance hydraulic system...

Страница 276: ...Secure the vehicle to prevent it being switched on again Consult a doctor immediately if injured Comply with all further information in these instructions and in the safety manual Hot surfaces Surfac...

Страница 277: ...n key before any maintenance work Secure the vehicle to prevent it being switched on again Let the hydraulic oil cool down A After depressurising begin slowly and carefully when opening the threaded c...

Страница 278: ...tank Change oil and clean q Hydraulic oil tank Change ventilation filter 2 q Hydraulic oil tank Check maintenance indicator q q Hydraulic oil tank Change and vent the suction re turn flow hydraulic fi...

Страница 279: ...p oil g q Pump distribution gear Change oil q Pump distribution gear Check bleeder q Pump distribution gear Clean bleeder 6 g q Hydraulic hoses Visual inspection g q Hydraulic system Leak test q Hydra...

Страница 280: ...the side of the tank For filling with oil Remove cap B Fill in oil through the filler opening until the oil level rises to the centre of the sight glass A 5 mm Screw cap B on again A Regularly remove...

Страница 281: ...n the oil drainage hose F opens the valve to let the oil drain out Place the end of the hose in the col lecting vessel and let the oil drain completely Unscrew the drainage hose and return the screw c...

Страница 282: ...the sealing surfaces and O rings with clean operating fluid Fill the opened filter housing with hy draulic oil up to approx 2 cm below the top edge If the oil level drops replenish oil again A Slow oi...

Страница 283: ...er cartridge Clean the filter housing Insert the new filter cartridge Replace the seal ring of the filter housing Turn on the filter housing by hand and tighten it using a wrench Start trial operation...

Страница 284: ...ench A Put a vessel underneath to collect the draining oil Remove the screw in neck with strain er element D Shake any remaining oil out of the housing E into a vessel for used oil then clean the filt...

Страница 285: ...glass A Screw in the filler screw B again m Make sure to clean the screw and the vi cinity of the drain bore Oil change Place the end of the oil drain port hose C in the collection container Remove th...

Страница 286: ...F 60 18 12 Bleeder The functioning of the bleeder A must be ensured If soiling has occurred the bleeder should be cleaned A...

Страница 287: ...ring pinched or buckled points leaks damage or deformation to the hose fittings affecting the sealing function replace ments are not necessary for minor damage to the surface hose coming away from the...

Страница 288: ...tening of the hoses prevents them from chafing on components or on each other components with sharp edges must be covered when installing hydraulic hoses bending radii are not smaller than the permitt...

Страница 289: ...noth er and always ensure that they are at the correct pressure In individual cases the period of use can be stipulated according to experience and may differ from the following general indications Wh...

Страница 290: ...n the filter then close the non return valve again Replace filter element B and sealing ring C Turn filter element clockwise with the help of carrier straps and at the same time raise it slightly Wait...

Страница 291: ...F 70 18 1 F 70 18 Maintenance drive units 1 Maintenance drive units...

Страница 292: ...and transport close both hopper lids and fit the correspond ing hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding...

Страница 293: ...0 500 1000 annually 2000 every 2 years If necessary 1 q Chain tension Check q Chain tension Adjust q Chains Relieve 2 q Bottom plates Check wear q Bottom plates Replace 3 q Rollers Check for leaks q R...

Страница 294: ...y 2 years If necessary 4 q Planetary gear Check oil level q Planetary gear Top up oil g q Planetary gear Change oil q Planetary gear Check oil quality q Planetary gear Check screw connections q Planet...

Страница 295: ...cant safety measures and should only be carried out by a specialist workshop A Your Dynapac customer service will be happy to provide support during maintenance repair and the replacement of wearing p...

Страница 296: ...idler wheel thereby increasing wear levels m If the chains are tensioned too tightly this increases wear on the idler wheel and drive unit mounting and also increases wear on track bolts and bushes Ch...

Страница 297: ...ct if necessary by moving the vehicle a little Insert a measuring rule 1 m long between the sliding piece C and D of the track to determine the maximum slack Check the slack in the middle of the measu...

Страница 298: ...once again as described above A If the tension is too high see section Relieving the chain A Repeat this procedure on both drive units Relieving the chain f The grease in the tensioning element is und...

Страница 299: ...e with the front edge A over the chain links bolt eye B Lubricate the threads and the contact surfaces beneath the bolt heads with a thin film of oil or grease Insert the bolts C into the holes and sc...

Страница 300: ...ove the defective roller Install the new roller using new as sembly parts A Use the bolt locking device stated in the spare parts catalogue in accordance with the manufacturer s instructions Tighten t...

Страница 301: ...has reached the lower edge of the inspection hole Check gaskets on both screws and re place if necessary Tighten the inspection bolt A and fill er screw B back in again Oil change A The oil should be...

Страница 302: ...d wear and to the destruction of components The correct torque for the gear sprocket connecting screws A is 255Nm The correct torque for the gear track chassis connecting screws B is 563Nm The correct...

Страница 303: ...F 82 18 1 F 82 18 Maintenance electrical system 1 Maintenance electrical system...

Страница 304: ...o not remove any protective safeguards Never spray water on electric or electronic components Maintenance work to the electric system should only be carried out by trained specialist staff When equipp...

Страница 305: ...monitoring check electric system is functioning o q Alternator Visual check for pollution or damage Check the cooling air openings for pollution or clogging clean if necessary o g q Generator Check th...

Страница 306: ...free of corrosion oxide and protected with a special grade of terminal grease m When removing the batteries always first remove the negative terminal en suring that the battery terminals cannot be sho...

Страница 307: ...every cell if this needs to be topped up only use distilled water m When recharging batteries every cell must be opened i e plugs and or covers must be removed m Only use commercially available autom...

Страница 308: ...he function of the insulation monitor not whether an insula tion error has occurred on the heating sections or consumers Start the paver finisher s drive engine Switch heating system switch 1 to ON Pr...

Страница 309: ...reed or with connected external equipment f The screed and equipment must be checked or repaired by a specialist electri cian Only then may work again be undertaken with the screed and equipment f Dan...

Страница 310: ...rried out If the indicator lamp goes out the switches of the heating system and external equipment can be switched back to ON one after another until a message again appears and the system is shut dow...

Страница 311: ...ng the alternator m The alternator must be regularly checked for excessive dirt and must be cleaned if necessary The air intake 1 must be kept free of dirt m Cleaning with a high pressure cleaner is n...

Страница 312: ...ns for checking tightness in the pretention measuring instrument instructions A A pretention measuring instrument can be ordered under Article No 4753200045 If necessary adjust the belt tension Unfast...

Страница 313: ...11 Replacing belt Unfasten lock nut A from the clamping lock Turn and open clamping lock B until belts C can be replaced A Pre tension the newly fitted belts using clamping lock B Check adjust belt t...

Страница 314: ...F 82 18 12 2 Electrical fuses 2 1 Main fuses Main fuses A F A 1 1 Main fuse 50 1 2 Main fuse 30 1 4 Preheating ignition system 100 A...

Страница 315: ...10 F2 Screed 10 F3 Screed 10 F4 Starter 5 F6 Auger light 10 F7 Monitoring unit 10 F8 Monitoring unit 5 F10 Central lubrication 5 F12 Conveyor auger 7 5 F13 24V socket left 10 F16 24V socket right 10...

Страница 316: ...tion 2 F28 Instrument panel illumination 10 F29 Steering potentiometer preselection potentiometer GPS module 3 F30 Reverse buzzer 5 F31 Central lubrication 5 F32 Power supply A1 master 5 F35 Protectiv...

Страница 317: ...mergency stop K5 Front working lights K6 Rear working lights K7 Auger working light K8 Horn K10 Right conveyor K11 Left conveyor K12 Left auger K13 Right auger K14 Levelling left K15 Levelling right K...

Страница 318: ...F 82 18 16...

Страница 319: ...18Maintenance lubricating points 1 Maintenance lubricating points A The information on the lubricating points for the various assemblies is assigned to the specific maintenance descriptions and must...

Страница 320: ...tem Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check lubricant tank fill level o q Top up lubricant tank o q Bleed central lubrication system o...

Страница 321: ...ing operation f Risk of injury due to escaping lubricant as the system operates at high pressures f Ensure that the diesel engine cannot be started when working on the system f Observe safety regulati...

Страница 322: ...mark A on the tank Top up lubricant tank A filler hose B is located on the lubricant tank A for filling purposes Connect the grease gun C included with the scope of supply to the filler hose B and fi...

Страница 323: ...lubricant has emerged Check all connections and lines for leaks Check pressure limiting valve m If lubricant emerges at the pressure lim iting valve A this indicates a malfunc tion in the system The c...

Страница 324: ...ove the lubrication line A and install a normal lubricating nipple B Connect the grease gun C included in the scope of supply to the lubricat ing nipple B Operate the grease gun until the lu bricant v...

Страница 325: ...F 90 18 7 Bearing points 2 A One lubricating nipple A is located at each hydraulic cylinder bearing point top and bottom 2x A...

Страница 326: ...F 90 18 8...

Страница 327: ...F 100 1 F 100 Tests stopping 1 Tests checks cleaning stopping...

Страница 328: ...00 1000 annually 2000 every 2 years If necessary 1 q General visual inspection 2 regularly Check that the bolts and nuts fit firmly 3 q q Inspection by an expert 4 q Cleaning 4 q Cleaning sensors 5 q...

Страница 329: ...they fit firmly retighten them if necessary A The spare parts catalogue states the special torques at the corresponding parts A For the necessary standard torques please refer to the section Bolts tor...

Страница 330: ...sher screed and optional gas or electric system checked by a trained spe cialist when required according to the operating conditions and the nature of application however at least once a year check th...

Страница 331: ...lube points acc to specification Clean the vehicle with water after laying mineral aggregates lean mixed concrete etc m Do not spray bearing points electrical or electronic components with water Remo...

Страница 332: ...rts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clothing Comply with the warning and information signs on the...

Страница 333: ...F 100 7 5 3 Cleaning optical or acoustic sensors Heavily soiled sensors can have a negative effect on measuring results or functions m Daily cleaning with a dry lint free cloth...

Страница 334: ...ved batteries every 2 months Protect all bare metal components e g piston rods on hydraulic cylinders with a suitable corrosion inhibitor If it is not possible to park the vehicle is an enclosed build...

Страница 335: ...sposal must be carried out after replacing wear and spare parts and after the machine has been withdrawn from service scrapped The materials must be sorted correctly according to metal plastic electro...

Страница 336: ...1 6 4 1 6 7 7 1 9 M6 8 2 1 12 3 14 3 7 8 1 9 11 2 7 13 3 3 M8 20 5 28 7 1 34 8 19 4 7 26 6 6 31 7 9 M10 41 10 57 14 70 17 37 9 52 13 62 16 M12 73 18 97 24 120 30 63 16 89 22 107 27 M14 115 29 154 39 1...

Страница 337: ...5 M8x1 21 7 5 4 30 6 7 6 36 7 9 2 19 5 4 9 27 4 6 8 32 8 8 2 M10x1 25 42 1 10 5 59 2 15 71 17 8 37 7 9 4 53 13 63 6 15 9 M12x1 25 75 7 18 9 106 2 26 127 31 9 67 2 16 8 94 5 24 113 28 3 M14x1 5 119 29...

Страница 338: ...F 100 12...

Страница 339: ...e qualities of well known brands m Only use containers which are clean on inside and outside for filling oil or fuel A Note capacities see section Capacities m Incorrect oil or lubricant levels promot...

Страница 340: ...F 110 18 2 2 6 6 1 7 3 4 5...

Страница 341: ...tem Cooling liquid 12 0 litres 3 Fuel tank Diesel fuel 73 0 litres 4 Hydraulic oil reservoir Hydraulic oil 80 0 litres 5 Pump distribution gear Gearbox oil 2 0 litres 5 Pump distribution gear as of s...

Страница 342: ...at http www deutz com 2 3 Drive engine TIER IV o fuel specification m Low sulphur diesel fuel is prescribed for correct operation of the exhaust gas treat ment system The maximum sulphur level must n...

Страница 343: ...n at the factory Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Engine Oil 200 Dynapac AGIP Chevron Caltex Delo Petronas Finke Coolant 200 Antifreeze Special Extended Life Coolant Antifreeze G12 Aviatic...

Страница 344: ...ed 2 11 Grease A recommended Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Gear Oil 100 Omala S2 GX 220 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Auger Grease Gadus S5 V142W 00 Dynapac Aral BP Esso...

Страница 345: ...m When changing from mineral oil pressure fluids to biodegradable pressure fluids please contact our factory advisory service Manufacturer ISO viscosity class VG 46 Dynapac Hydraulic 120 Shell Natural...

Страница 346: ...F 110 18 8...

Страница 347: ......

Страница 348: ...www dynapac com...

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