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Maintenance - 1000h

4812161201_F.pdf

2018-04-17

Replacing the fuel filter

Fig. Engine compartment
1. Fuel filter

Place a container underneath to collect fuel that
runs out when the filter is released.

Screw off the fuel filter (1). The filter is of the
disposable type and cannot be cleaned. Hand in to a
waste disposal station.

Refer to the engine manual for detailed
instructions when replacing the fuel filter.

Start the engine and check that the fuel filter is tight.

Ensure good ventilation (air extraction) if the
diesel engine is run indoors. Risk of carbon
monoxide poisoning.

102

Содержание CC1300C

Страница 1: ...df Vibratory roller Vibratory roller CC1300C CC1300C Engine Engine Kubota V2203 Kubota V2203 Serial number Serial number 10000335xxA012552 10000335xxA012552 Translation of original instruction Transla...

Страница 2: ......

Страница 3: ...l instructions 9 Standard lubricants and other recommended oils and fluids 9 Higher ambient temperatures above 40 C 104 F 9 Lower ambient temperature Freeze risk 9 Temperatures 9 High pressure cleanin...

Страница 4: ...ber on the frame 22 Explanation of 17PIN serial number 22 Machine plate 23 Engine plates 23 Location decals 25 Safety decals 26 Info decals 28 Instruments Controls 29 Locations Instruments and control...

Страница 5: ...king brake Check 42 Vibration 42 Manual Automatic vibration 42 Braking 43 Normal braking 43 Emergency braking 43 Switching off 44 Parking 44 Chocking the wheels drum 44 Battery disconnector 45 Long te...

Страница 6: ...tive maintenance 59 Acceptance and delivery inspection 59 Warranty 59 Maintenance Lubricants and symbols 61 Maintenance symbols 62 Maintenance Maintenance schedule 63 Service and maintenance points 63...

Страница 7: ...ecking Setting 77 Scrapers spring action Optional Checking Adjustment 78 Scrapers Check Adjustment 78 Pump system Tire Check Cleaning 79 Brakes Check 80 Maintenance 50h 81 Air cleaner indicator 81 Air...

Страница 8: ...lter 92 Replacing the pre filter 93 Maintenance 1000h 95 Battery Check condition 95 Engine oil and oil filter Change 96 Drum oil level Inspection filling 97 Rubber elements and attachment screws Check...

Страница 9: ...108 Check Coolant system 110 Replacing the hydraulic oil filter 110 Hydraulic fluid reservoir Draining 111 Replacing the fuel filter 112 Replacing the pre filter 113 Water pump Draining 113 Hydraulic...

Страница 10: ...e 4812161201_F pdf 2018 04 17...

Страница 11: ...ning is ignored CAUTION Marks a danger or hazardous procedure that can result in damage to the machine or property if the warning is ignored Safety information It is recommended to at least train oper...

Страница 12: ...rmance The machine should be kept clean so that any leakages loose bolts and loose connections are discovered at as early a point in time as possible Do not spray with high pressure cleaner directly o...

Страница 13: ...be carried out by the engine supplier s certified personnel CE marking and Declaration of conformity Applies to machines marketed in EU EEC This machine is CE marked This shows that on delivery it com...

Страница 14: ...Introduction 4812161201_F pdf 2018 04 17 4...

Страница 15: ...de the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the...

Страница 16: ...ns to the roller that could affect safety Changes are only to be made after written approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal worki...

Страница 17: ...Avoid driving across a slope Drive straight up and down sloping ground Work driving Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the bea...

Страница 18: ...outside the edge if the substrate does not have full bearing strength or is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of g...

Страница 19: ...uids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sp...

Страница 20: ...S never carry out any welding or drilling in the structure or cab Never attempt to repair a damaged ROPS structure or cab These must be replaced with new ROPS structure or cabs Never attempt to repair...

Страница 21: ...ery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on th...

Страница 22: ...Special instructions 4812161201_F pdf 2018 04 17 12...

Страница 23: ...oise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft polymer material and...

Страница 24: ...57 B Machine width 1450 57 B Without ROPS Machine width 1400 55 B Without ROPS Machine width 1400 55 R1 Turning radius outer 4240 167 R1 Turning radius outer 4240 167 R2 Turning radius inner 2940 116...

Страница 25: ...6 A Wheel base 1925 76 D Diameter drum 802 32 D Diameter drum 802 32 H1 Height with ROPS 2750 108 H1 Height with ROPS 2750 108 H2 Height without ROPS 1910 75 H2 Height without ROPS 1910 75 K1 260 10 K...

Страница 26: ...mplitude 0 5 mm 0 019 in Vibration frequency 52 Hz 3 120 vpm Vibration frequency 52 Hz 3 120 vpm Centrifugal force 33 kN 7 425 lb Centrifugal force 33 kN 7 425 lb Note The frequency is measured at hig...

Страница 27: ...2161201_F pdf 2018 04 17 Electrical system Electrical system Battery 12V 74Ah Battery 12V 74Ah Alternator 12V 60A Alternator 12V 60A Fuses See the Electrical system section fuses Fuses See the Electri...

Страница 28: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Страница 29: ...trength class 10 9 Strength class 10 9 Tightening torque 192 Nm torque class 2 Dacromet treated Tightening torque 192 Nm torque class 2 Dacromet treated Hydraulic system Opening pressure Absolute pres...

Страница 30: ...Technical specifications 4812161201_F pdf 2018 04 17 20...

Страница 31: ...ke is hydrostatic and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple disc brakes in the motors The brake...

Страница 32: ...alid Identification Product identification number on the frame 1 Fig PIN Front frame 1 Serial number The machine PIN product identification number 1 is punched on the right edge of the front frame Exp...

Страница 33: ...t engine power and year of manufacture If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture Please state the machine s PIN serial number when o...

Страница 34: ...Machine description 4812161201_F pdf 2018 04 17 24...

Страница 35: ...nual 4700903459 13 Sound power level 4700791292 4 Warning Instruction manual 4700903459 13 Sound power level 4700791292 5 Warning Hot surfaces 4700903424 14 Hydraulic fluid level 4700272373 5 Warning...

Страница 36: ...ce from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distance 4700903424 Warning Hot surfaces in the...

Страница 37: ...1_F pdf 2018 04 17 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instruction manual 4700791642 Warning Starting gas Star...

Страница 38: ...g plate Handbook compartment Master switch Hoisting plate Handbook compartment Master switch Hydraulic fluid Hydraulic fluid level Securing point Hydraulic fluid Hydraulic fluid level Securing point B...

Страница 39: ...26 Fuel level 15 Working lights 26 Fuel level 16 Hazard warning lights 27 Water temperature engine 16 Hazard warning lights 27 Water temperature engine 17 Hazard beacon 28 Battery charging 17 Hazard...

Страница 40: ...Throttle control 3 Emergency stop 3 Emergency stop 4 Vibration On Off 4 Vibration On Off 5 Handbook compartment 5 Handbook compartment 6 Forward reverse lever 6 Forward reverse lever 7 Seat switch 7 S...

Страница 41: ...y be started when the lever is in neutral The engine will not start if the forward reverse lever is not in the neutral position Direction of travel and speed of the roller is regulated with the forwar...

Страница 42: ...the vibration system is completely switched off In the lower position the vibration is switched on or off automatically via the forward reverse lever 21 Sprinkler system tires switch Regulates water...

Страница 43: ...the lever To disengage the brakes press down the red part at the same time as the switch and change the position of the lever NOTE When starting the machine the parking brake must be activated Always...

Страница 44: ...ch Fig Battery disconnector 1 2 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses are flat pin fuses 1 F3 Main fuse 30A 1 F3 Main fuse 30A 2 F4 Glow...

Страница 45: ...battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery vol...

Страница 46: ...at belt 4 Do not forget to use the seat belt 4 Instruments and lamps Checking 3 22 12 1 Figure Instrument panel 1 Starter switch 3 Emergency stop 12 Switch watering 21 Switch watering wheels 22 Warnin...

Страница 47: ...everse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activated Roller equipped with HY TTC 71 ECU If the operator is leaving the seat wi...

Страница 48: ...cture is fitted to the roller always wear the seat belt 1 and wear a protective helmet Always replace the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Always replace...

Страница 49: ...the starter motor for too long If the engine does not start wait a minute or so before trying again Do not run the starter motor for too long If the engine does not start wait a minute or so before tr...

Страница 50: ...n be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can...

Страница 51: ...ated from the ground The operator must be seated inside the machine during all operation Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behi...

Страница 52: ...steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop when the roller...

Страница 53: ...platform without activating the parking brake 31 Never leave the operator platform without activating the parking brake 31 Emergency braking 6 3 Fig Control panel 3 Emergency stop 6 Forward Reverse l...

Страница 54: ...sembark from the machine when the is engine running unless the parking brake is activated Never disembark from the machine when the is engine running unless the parking brake is activated Make sure th...

Страница 55: ...onnector 2 Power socket 12 V Before leaving the roller at the end of the shift switch off the battery disconnector 1 and remove the key This will prevent battery discharging and will also make it diff...

Страница 56: ...Operation 4812161201_F pdf 2018 04 17 46...

Страница 57: ...e machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batterie...

Страница 58: ...ervation grease Grease the hinges on the doors to the engine compartment and the cab Grease both ends of the forward reverse control bright parts see under the heading Every 500 hours of operation Hoo...

Страница 59: ...ket Secure the bar with the lock pin 2 1 Weight refer to the hoisting plate on the roller 1 Fig Lifting the roller 1 Lifting plate Lifting the roller The weight of the machine is shown on the lifting...

Страница 60: ...on pump 1 By pass screw 1 Chock the wheels to prevent the roller from moving when the brakes are hydraulically disengaged Chock the wheels to prevent the roller from moving when the brakes are hydraul...

Страница 61: ...e the roller can be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug...

Страница 62: ...ith a chock to prevent movement the roller can start rolling when the brakes are released The disc brakes in each drive motor must be released mechanically as shown below before the towing the roller...

Страница 63: ...he figure Maximum total pulling force 130 kN 29225 lbf Reverse the towing preparations Reverse the towing preparations Transport Tie down and secure the machine according to the Cargo Securing Certifi...

Страница 64: ...meters 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 L2 Double L3 L4 Double L1 L2 Double L3 L4...

Страница 65: ...double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 3 is either a double or two single lashings A doub...

Страница 66: ...to dismantle the rotating warning light before lowering the ROPS Remember to dismantle the rotating warning light before lowering the ROPS After lowering the ROPS replace the pin and stud After lower...

Страница 67: ...11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 11 Check the brakes drive slowly Remember that the braking distance will be longer if the rolle...

Страница 68: ...Operating instructions Summary 4812161201_F pdf 2018 04 17 58...

Страница 69: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Страница 70: ...Preventive maintenance 4812161201_F pdf 2018 04 17 60...

Страница 71: ...chine may be filled with biologically degradable fluid The same type of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com BIOLOGICAL HYDRAULIC FLUID PANOLIN When it l...

Страница 72: ...el Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter...

Страница 73: ...ulic fluid tank 20 Tires air pressure 4 Air cleaner 12 Hydraulic fluid tank 20 Tires air pressure 5 Battery 13 Hydraulic fluid filter 21 Sprinkler system Wheels 5 Battery 13 Hydraulic fluid filter 21...

Страница 74: ...n that day Before starting up for the first time on that day 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Clean the outside of the cooler package In dusty conditions...

Страница 75: ...eferred to Pos in fig Action Comment Pos in fig Action Comment 4 Check indicator for air cleaner Check that the air hoses are in good condition and that the connections are tight Optional 4 Check indi...

Страница 76: ...eck rubber elements and bolted joints 11 Check the hydraulic reservoir cover breather 11 Check the hydraulic reservoir cover breather 6 Lubricate hinges and controls 6 Lubricate hinges and controls 6...

Страница 77: ...V belt on the engine Refer to the engine manual 6 Check the V belt on the engine Refer to the engine manual 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing...

Страница 78: ...ange air filter elements 4 Change air filter elements 13 Change the hydraulic fluid filter 13 Change the hydraulic fluid filter 12 Drain condensate from hydraulic tank 12 Drain condensate from hydraul...

Страница 79: ...Maintenance Maintenance schedule 4812161201_F pdf 2018 04 17 Service Checklist 69...

Страница 80: ...Maintenance Maintenance schedule 4812161201_F pdf 2018 04 17 70...

Страница 81: ...ction if the engine is run indoors Risk of carbon monoxide poisoning Coolers Checking Cleaning Fig Engine compartment 1 Water cooler 2 Hydraulic fluid cooler 2 1 Make sure that the air flow through th...

Страница 82: ...coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator...

Страница 83: ...Check that the level is between the min and max markings Top up with hydraulic fluid as per lubricant specifications if level is too low 1 Fig Engine compartment 1 Hydraulic fluid refilling Open the...

Страница 84: ...he slot Release the red button 3 and then lower down the engine hood completely Stand on the left side of the engine hood Press in the red button 3 and carefully lower the engine hood until the gas sp...

Страница 85: ...oller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Never refuel while the engine is running Do not smoke...

Страница 86: ...e Fill the rear tank with emulsion fluid for example water mixed with 2 cutting fluid Make sure that the sprinkler nozzles 2 are not clogged Clean them and the filter if necessary See under Sprinkler...

Страница 87: ...orking with compressed air Scrapers fixed Checking Setting Fig Drum 1 Scraper blade 2 Adjusting screws 2 1 Make sure that the scrapers are undamaged Adjust the scrapers so that they are 1 2 mm from th...

Страница 88: ...ring transport Scrapers Check Adjustment 1 2 3 4 Fig Wheel scrapers 1 Scraper 2 Scraper blade 3 Lock pin 4 Adjusting screw Make sure that the scraper 1 is flush with the tire when compacting asphalt T...

Страница 89: ...ntact After inspecting and carrying out any necessary cleaning start the system and check that it works A drain cock is placed on the left side of the pump system area This can be used to drain the ta...

Страница 90: ...ws Run the roller very slowly forward Hold the steering wheel firmly and brace yourself for a sudden stop Press in the emergency stop 3 The roller will stop abruptly and the engine will switch off Aft...

Страница 91: ...s good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air cleaner indicator Fig Air cleaner 1 Indicator 2 Main filter 1 2 If the indicator 1 on the air clean...

Страница 92: ...fitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vi...

Страница 93: ...nder and steering joint Lubrication Fig Main filter 1 Grease nipples 1 Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the st...

Страница 94: ...4812161201_F pdf 2018 04 17 Tires Tire pressure Fig Tire 1 Air valve 1 Check the air pressure with a pressure gauge Make sure that the tires have the same pressure Recommended pressure See Technical S...

Страница 95: ...ndoors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte l...

Страница 96: ...the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed...

Страница 97: ...ors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte leve...

Страница 98: ...the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed...

Страница 99: ...ation side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6...

Страница 100: ...cation 1 2 Fig Engine compartment 1 Forward Reverse lever 2 Hydraulic reservoir cap Lubricate the forward reverse lever in the engine compartment with a few drops of oil If the lever gets stiff after...

Страница 101: ...ig Forward Reverse lever 1 Cover 2 Attachment screws Lubricate the forward reverse lever mechanism Remove the cover plate 1 by loosening the screws 2 on the top and lubricate the mechanism under the c...

Страница 102: ...placing the fuel filter Fig Engine compartment 1 Fuel filter 1 Place a container underneath to collect fuel that runs out when the filter is released Place a container underneath to collect fuel that...

Страница 103: ...lect fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal stati...

Страница 104: ...Maintenance measures 500 h 4812161201_F pdf 2018 04 17 94...

Страница 105: ...carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive...

Страница 106: ...nd of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instr...

Страница 107: ...side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in C...

Страница 108: ...n 1 2 Fig Engine compartment 1 Forward Reverse lever 2 Hydraulic reservoir cap Lubricate the forward reverse lever in the engine compartment with a few drops of oil If the lever gets stiff after a pro...

Страница 109: ...orward Reverse lever 1 Cover 2 Attachment screws Lubricate the forward reverse lever mechanism Remove the cover plate 1 by loosening the screws 2 on the top and lubricate the mechanism under the cover...

Страница 110: ...ap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Cha...

Страница 111: ...able filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cover Start the engine and allow it to run at full revs for 30 seconds Ch...

Страница 112: ...of the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for deta...

Страница 113: ...fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station Th...

Страница 114: ...Maintenance 1000h 4812161201_F pdf 2018 04 17 104...

Страница 115: ...of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosi...

Страница 116: ...nd of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instr...

Страница 117: ...side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in C...

Страница 118: ...n 1 2 Fig Engine compartment 1 Forward Reverse lever 2 Hydraulic reservoir cap Lubricate the forward reverse lever in the engine compartment with a few drops of oil If the lever gets stiff after a pro...

Страница 119: ...rward Reverse lever 1 Cover 2 Attachment screws Lubricate the forward reverse lever mechanism Remove the cover plate 1 by loosening the screws 2 on the top and lubricate the mechanism under the cover...

Страница 120: ...ap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Cha...

Страница 121: ...able filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cover Start the engine and allow it to run at full revs for 30 seconds Ch...

Страница 122: ...of the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for deta...

Страница 123: ...ner underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Fit a new pre...

Страница 124: ...under the plug It should hold at least 40 liters Save the oil and dispose of it in an approved manner Unscrew the drain plug 1 and allow all the oil to run out Wipe and replace the drain plug Fill wi...

Страница 125: ...ast 7 liters 7 4 quarts under the plug Collect the oil and dispose of it properly Place a receptacle that will hold at least 7 liters 7 4 quarts under the plug Collect the oil and dispose of it proper...

Страница 126: ...are recyclable The water tanks are made of plastic polyethylene and are recyclable Emulsion tank Draining 1 2 3 Fig Pump system 1 Stop cock 2 Drain cock 3 Drain hose Open the cock 1 and the drain cock...

Страница 127: ...ottom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it in an approved manner Keep in mind fire risk when handling fuel Keep in mind fire risk when...

Страница 128: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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