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UVCS LED Light-Curing Conveyor Systems User Guide

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Содержание UVCS

Страница 1: ...UVCS LED Light Curing Conveyor Systems User Guide UVCS Conveyors Outfitted with BlueWave LED Flood Arrays Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Страница 2: ...y allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that ...

Страница 3: ...cting Your Shipment 8 Parts Included 8 Conveyor System Setup 9 Conveyor Setup 9 Mounting the LED Flood Array s 9 Interconnect Cables 9 Operating the Conveyor 10 Operating the LED Light 12 Operating Modes 12 Choosing an Operating Mode 12 Adjusting Intensity 13 LED Operation 14 Validation 14 Cleaning and Maintenance 15 Belt Tracking Adjustment 15 Conveyor Belt Replacement 15 Inspect and Replace Fuse...

Страница 4: ...k cover of this user guide Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Dymax adhesive Product Data Sheets PDS on our website Safety Data Sheets SDS provided with shipments of Dymax adhesives Safety WARNING If you use a Dymax LED light curing conveyor system without first reading and understanding the informa...

Страница 5: ...g Eye Protection Required Warning UV Light Hazard Electrostatic Sensitive Device WARNING Looking directly at the UV light emitted by an LED flood array can result in eye injury To prevent eye injury never look directly at the high intensity light and always wear protective goggles provided Dymax Light Curing System Safety Considerations Operators must understand these three concepts to use the LED...

Страница 6: ... Protecting Operators Light curing technology can be a regulatory compliant worker friendly manufacturing process when the proper safety equipment and operator training is utilized There are two ways to protect operators from UV exposure shield the operator and or shield the source Shield the Operator UV Blocking Eye Protection UV blocking eye protection is recommended when operating UV light curi...

Страница 7: ...it even more user friendly Contact your Dymax representative for information regarding the proper use of Dymax light curing systems Product Overview Description of UVCS LED Light Curing Conveyors Dymax UVCS LED light curing conveyor systems use high intensity light sources for fast curing of light curable materials UVCS bench top conveyors can be outfitted with BlueWave LED flood systems available...

Страница 8: ... and cooling system Accepts parts up to 12 x 36 Accurate digital belt control and readout 4 6 or 10 vertical clearance available Adjustable array to belt distance 12 belt width guides available to channel parts into center 6 Bench top conveyor with optional transportation carrying cart Assembly and Setup Unpacking and Inspecting Your Shipment Your UVCS LED light curing conveyor will arrive in one ...

Страница 9: ...nterconnect Cables There may be one or two LED Array systems inside the crate depending on the conveyor system ordered Figure 2 Exhaust Ventilation Stack Mounting the LED Flood Array s Up to four LED Arrays can be mounted onto your conveyor Please reference the quick start instructions included with your Conveyor Kit for complete set up instructions Interconnect Cables Attach and fasten the 37 Pin...

Страница 10: ...elt speed is indicated on the Speed Display Indicator The Belt Speed Knob is a ten turn potentiometer and is equipped with a lock Figure 6 Conveyor Control Panel The Blower controls the amount of air flowing through the inside chamber of the Conveyor A small percentage of the air is also diverted downward through the Conveyor Belt This air flow provides a small hold down force to keep light object...

Страница 11: ... 8 Blower Speed Control The height of the LED Array can be adjusted using the knobs located on both sides of the Conveyor Cradle The height indicator can be used as a reference to adjust both sides to the same height The height is displayed as a letter Figure 9 LED Array Height Adjustment ...

Страница 12: ...he timer counts down to zero the LED Array deactivates The timer resets the countdown and is ready for another exposure cycle The activation can be cancelled at any time during the exposure cycle by pressing the run button PLC Mode An external PLC Programmable Logic Controller controls the unit The PLC provides input signals to the BlueWave LED Flood to control the LED The PLC monitors the status ...

Страница 13: ...onfiguration ordered to 100 in 1 increments To adjust the intensity 1 From the main screen press the button on the front control panel to enter the Options Menu Figure 13 2 Use the and the so that the Adjust Intensity option is flashing and press the button to enter the Adjust Intensity Menu Figure 14 3 Use the or keys to adjust the intensity setting Press the Set button to enter the value and exi...

Страница 14: ...oaches may be used to validate the curing process Set Exposure Time Determine Intensity Users can specify an exposure time and through empirical testing determine the intensity required and duration of exposure to achieve a full cure Intensity can be adjusted using the front control screen on the LED Power Supply Duration of exposure can be adjusted by adjusting the conveyor belt speed As with any...

Страница 15: ...r Belt Replacement 1 Remove the Pinch Guard from the motor side of the Conveyor by removing the two M4x8 Screws Figure 16 on the front side of the Conveyor and the M4x25 Screw Figure 17 from the motor drive side of the Conveyor 2 Remove the Pinch Guard from the input side of the Conveyor by removing the three M4x8 Screws Figure 18 from both sides Figure 16 Two M4x8 Screws Figure 17 M4x25 Screw Fig...

Страница 16: ...re 16 until the Belt runs in the center of the loading end of the Conveyor There should be enough tension on the Belt so that the Belt does not slip on the rollers but loose enough so that it can be stopped by moderate hand pressure when the Conveyor is running If stopping the Belt stalls the Conveyor Motor the Belt is too tight and must be loosened 10 Monitor the tracking of the Belt as the conve...

Страница 17: ... Figure 26 Replace blown fuses with new ones as specified in the Specifications section 3 Place the Fuse Holder back into the rear panel and tighten using a screwdriver Be careful not to overtighten Figure 24 Fuse Holders Figure 25 Remove Fuse Holder Figure 26 Remove Fuse from Holder Cleaning the Quartz Optic Plate Based on the cleanliness of your operating environment establish a schedule for cle...

Страница 18: ... Cord The Onboard Fuse is blown Check Onboard Fuse There is no electrical power at the Receptacle Test the Receptacle for power Unit powers up but LED is not producing light The LED intensity adjustment is set to the minimum Increase the LED intensity setting The Interface Cable connections are loose or damaged Check the connections and condition of the Interface Cable The activation switch on the...

Страница 19: ...d with dust or debris Contact Dymax Application Engineering Conveyor Not Operating Main Line Circuit Breaker deployed Toggle Power Switch off then on to reset the Circuit Breaker Check the amp rating of the Breaker Compare it to Specifications Improperly fastened connections Check all connections Verify that the power cord is Properly fastened Fuses for Motor Controller blown Remove the Fuses from...

Страница 20: ...d North American 41274 Power Cord China 41275 Conveyor Blower 115 VAC 40146 Blower 220 VAC 40147 Circuit Breaker 115 VAC 39128 Curtain Assembly 2 Required 39207 DC Motor Controller 40179 DC Motor Controller Resistor 40178 DC Motor Speed Indicator Sensor 39136 Gear Motor 90 VDC 43391 Hour Meter 35981 Mesh Belt 39134 Mesh Belt Fine 39772 Pinch Guard Conveyor Discharge 39119 Pinch Guard Conveyor Inle...

Страница 21: ...ndard model included with unit 35285 Face Shield 35186 Radiometers Power Puck II Radiometer UVA UVB UVC Visible 38129 Dymax ACCU CAL 160 LED 41585 Misc Power Supply to Irradiator Head Power Cable 115 292 1 cm 41228 UVCS Conveyor Retro Fit Kit For Mounting 1 2 LED Arrays 41340 Conveyor Conveyor Rolling Cart Kit 39215 Riser Kit 2 39218 Riser Kit 6 39280 Shield Extension Kit 39209 ...

Страница 22: ... nm 385 nm or 405 nm Power Requirements 100 240 V 50 60 Hz auto ranging Fuse 12 amp LED Timer 0 1 to 9999 9 seconds LED Activation Foot switch front panel or PLC Cooling Forced air filtered fan Hour Meter Unit operation and exposure non resettable Dimensions W x D x H Power Supply 13 00 x 18 25 x 4 50 33 0 cm x 46 4 cm x 11 4 cm Array 6 50 x 5 75 x 7 50 16 5 cm x 14 6 cm x 19 1 cm Interconnect Cab...

Страница 23: ...23 UVCS LED Light Curing Conveyor Systems User Guide Figure 30 PrimeCure Wavelength Figure 31 VisiCure Wavelength Figure 32 RediCure Wavelength ...

Страница 24: ...nergy below 185 nm or electrical corona discharge of oxygen on air Ultraviolet UV The invisible region of the spectrum just beyond the violet end of the visible region Wavelength ranges in general from 1 0 to 400 nm Dymax Arrays do not radiate energy in deep ultraviolet there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm This is due to the use of ozone blo...

Страница 25: ...improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN...

Страница 26: ...ms 25 Fuse Replacement 18 Fuses 18 Glossary 25 Help 4 Intensity Adjustment 14 Missing Parts 8 Operation 13 Optional Equipment 21 Product Overview 7 Safety Safety Symbol Index 5 Safety of UV Light Bright Visible Light 7 High Temperature Surfaces 7 UV Exposure 5 Spare Parts and Accessories 21 Specifications 23 Support 4 Troubleshooting 19 Unpacking 8 UV Exposure 5 UV Light Shielding 6 Validation 15 ...

Страница 27: ...27 UVCS LED Light Curing Conveyor Systems User Guide ...

Страница 28: ...erformance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations PN41397 MAN071 6 20 2019 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH 49 611 962 790...

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