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When assembling any telescoping aluminum tubing sections you should take the following steps:
1. Make sure the edges are smooth and not sharp. Deburring may be necessary, since burrs and
shavings can occur on seams as well as edges. All surfaces need to be completely smooth to
allow easy assembly of tubing sections.
The raised particles and shavings that appear when the aluminum tubing is machined are
referred to as burrs, and the process by which they are removed is known as deburring.
Deburring is a finishing method used in manufacturing. Our aluminum tubing is machine cut on
both ends and machine slit on one end. Although DX Engineering manufactured aluminum
tubing is deburred, you should further assure that there are no ragged edges or protrusions.
Use the
DXE-UT-KIT-DBR
for this operation.
2. Clean the inside of the aluminum tubing to clear out any dirt or foreign material that would
cause the aluminum tubing sections to bind during assembly. Do not use any type of oil or
general lubricant between the aluminum tubing sections. Oils or general lubricants can cause
poor electrical connections for radio frequencies.
3. Clean the outside of the aluminum tubing to clear any dirt or foreign material that would cause
the clamps to malfunction during assembly.
4. The use of
DXE-P8A Penetrox™ A
is highly recommended. Penetrox™ A is an electrical joint
compound which effects a substantial electrical connection between metal parts such as
telescoping aluminum tubing or other antenna pieces. Using Penetrox™ A assures high
conductivity at all voltage levels by displacing moisture and preventing corrosion or oxidation.
5. When assembling the aluminum tubing sections, ensure the area is clear of grass, dirt or other
foreign material that could cause problems during assembly of the closely fitted telescoping
sections.
Assemble the vertical sections in an area that is flat and has sufficient room for the length of the
antenna during assembly. Lay the tubing out in descending OD sizes. Orient the slits in the tubes
toward the top of the antenna. The bottom 2" OD base section has no slits and the feedpoint
connection hole at the bottom end. Nine of the sections are 36" long, two are 72” long.
Caution
Aluminum tubing edges can be very sharp.
Take precautions to ensure you do not get accidentally cut.
