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A common misconception is that the coarser glass will help you get through a job faster. It is true that 20/40 glass is 
slightly more aggressive than 40/70. However, because it's so coarse, you're only getting half as many particles of glass in 
the same size bag. You'll end up using twice as many bags to get the job done, which is not only expensive, but inefficient! 
It's a much better idea to increase abrasive density if you want to complete the job faster. 

ABRASIVE DENSITY

Understanding the weight or bulk density of the media you are using will also help decide which is best for the process. 
The heavier the media, the more impact it has on the surface you are blasting. Imagine a golf ball and a ping pong ball. 
They are the same shape and size, but the golf ball is more dense. If you threw them at someone, the golf ball would hurt 
a lot more.

Crushed glass has a bulk density of 75-80 lbs per cubic foot— while garnet weighs around 145 lbs per cubic foot. So, the 
two abrasives at the same mesh size and blast pressure will have different results. A 40/70 crushed glass will be more 
“gentle” on the surface than the same mesh size of garnet at the same blast pressure. 

The harder and heavier the abrasive is, the rougher the profile will be. Using larger, more coarse abrasives will decrease 
the run time in your machine. For example, if you are blasting with 40/70 crushed glass and decide to use a larger mesh 
size of 20/40 you will notice a decrease in run time. If both bags of abrasive are 50 lbs, there are fewer particles in the 
20/40 mesh size bag than the 40/70. A larger mesh size will be more aggressive so it will have more of an impact to the 
surface you are blasting. 

ABRASIVE HARDNESS

Generally, the harder the particle, the deeper the profile it will impart. Softer abrasives, like organic materials and plastics, 
are good for removing dirt, oil, grease and paint without removing any of the substrate or creating a profile.

ADJUSTING ABRASIVE SUPPLY

You will need to adjust media flow from time to time, when you are using different types of media or when you are 
switching between wet and dry blasting. 

When wet blasting, start with outlet pipe 1/2 inch above locked position, and adjust in 1/16 inch increments until media 
runs out before water. Coarser media will require a higher outlet pipe setting.

When dry blasting, start with outlet pipe 3/8 inch above locked position and adjust in 1/16 inch increments until you reach 
the desired productivity to use ratio. Setting will be closer to 1/8 inch for fine media and up to 3/4 inch for coarse media.

Содержание DB150

Страница 1: ...DB150 USER MANUAL...

Страница 2: ...J INC 5711 Schurmier Rd Houston TX 77048 Support DustlessBlasting com Email 713 868 8041 Fax 1 713 869 2227 International Facebook com DustlessBlaster DustlessBlaster Youtube com MMLJManufacturing Dus...

Страница 3: ...t Pot 7 Troubleshooting 7 Containment Masking and Blast Pattern Adjustments 8 Switching from Wet Blasting to Dry Blasting 8 Storing Machine 9 Choosing Your Blast Pressure 10 Choosing Your Abrasive 11...

Страница 4: ...s de operacion y mantenimiento ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos El Operador DEBE estar equipado con guantes delantales y protectores de brazos de cuero 0 I...

Страница 5: ...teration erasure or forgery of proof of purchase documents will be cause to void this warranty The warranties listed above do not extend to any product that has been damaged or rendered defective a as...

Страница 6: ......

Страница 7: ...y read the INSTALLATION OPERATING and MAINTENANCE directions supplied with the machine from the factory If you do not have a copy please contact your employer supervisor or the MMLJ Inc Company This s...

Страница 8: ...1 8 13 7 7 6 10 8A 2 3 4 5 15 17 16 37 36 NOTE ITEMS 36 37 ARE INSTALLED ON THE INSIDE OF TANK CONNECT ITEM 41 TO ITEM 40 27D 27 27B 27C 27E 27G 27H 27J 27L 34 35 27S 27T 33 41 28 29 29 28 30 32 31 2...

Страница 9: ...G 131227 001 1 18D Outlet Elbow Insert Gasket M 23 G 131147 001 1 18E Outlet Elbow Insert M 23 73602 001 1 18F Outlet Elbow Body M 17 B 80789 001 1 19 Elbow Adapter Flat Gasket KF 17 G 131149 001 1 2...

Страница 10: ...131127 001 1 32 Air Inlet Body Gasket AB 1 G 131228 001 1 33 Wheel Washer C 33 W 72849 001 2 34 Wheel Cotter Pin C 33 C 72848 001 2 35 Wheel C 31 2 133730 001 2 36 1 2 300 90 Degree Elbow C 16 T 13270...

Страница 11: ...the fill cap lock and then remove the fill cap Insert the fill funnel into the fill opening and pour in 5 gallons of water 7oz of rust inhibitor if blasting metal and 50 lbs of recycled bottle glass...

Страница 12: ...ose the air inlet valve and open the blow down valve to release the pressure Let the blast pot fully depressurize before turning off the compressor Note If you turn the compressor off first the pressu...

Страница 13: ...of equipment with water 6 Once finished replace the gasket inlet jet and lugs and bolts Hardened Elbow Insert Hardened Air Inlet Jet Hardened Pipe Flat Backed Pinch Hose Coupling Inlet Jet Gasket Elb...

Страница 14: ...nozzles XL Performance Nozzle Increases abrasive particle velocity Allows for increased standoff distance while improving production and efficiency CLEANUP Depending the amount of media used plastic m...

Страница 15: ...nlet body up to bottom of machine 4 Use lugs and bolts to secure casting STORING MACHINE IN WINTER If storing your machine for the winter months it is advised to take the following precautions to prev...

Страница 16: ...If you need to blast on softer material or very thin metal lowering the pressure is a good idea to prevent damage A clockwise rotation of the pressure regulator knob will increase the pressure while...

Страница 17: ...de variety of abrasives either wet or dry For wet blasting any abrasive that sinks in water and is not water soluble can be used However abrasives that are dirty or have a very inconsistent particle s...

Страница 18: ...er and heavier the abrasive is the rougher the profile will be Using larger more coarse abrasives will decrease the run time in your machine For example if you are blasting with 40 70 crushed glass an...

Страница 19: ...t stripping aggressive cleaning Medium Fast High Etch Moderate 40 65 HRC 260 lbs ft3 Organic soft media ideal for soft surfaces such as wood Slow No Etch No 4 4 5 40 lbs ft3 Angular organic grit for m...

Страница 20: ...ustlessBlasting com For replacement parts and accessories visit store DustlessBlasting com For training resources visit support DustlessBlasting com To submit a ticket or to find safety data sheets bu...

Страница 21: ......

Страница 22: ...Toll Free 1 800 727 5707 International 1 713 869 2227 www DustlessBlasting com...

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