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13

Unlock Abrasive Lever

Press the Toggle

to Blast

Open Blow Down Valve

Close Air Inlet Valve

STEP 8. Shutting Down

While the compressor is running, close the air inlet valve 
and open the blow down valve to release the pressure, then 
close the compressor service valve. Let the blast pot fully 
depressurize before turning off the compressor. 

STEP 7. Start Blasting

•  Make any necessary adjustments to abrasive lever by 

rotating the levers adjusting screw. 

•  Adjust the operating pressure with the valve behind the 

lower gauge. 

•  Adjust the vibrator petcock valve so that you feel 

maximum vibration at the head of the machine.

•  To activate blast hose, slowly start pressing the toggle 

switch of the red head controller.

Note: For best results, try different blast patterns and 
angles to find the best work flow.

Close Service Valve

Remove the fill cap by pulling the paddle up and turning the 
cap counter-clockwise. Place the fill funnel in the opening 
and pour the proper amount of abrasive or rust inhibitor. 
Once complete, remove the funnel and replace the fill cap. 
Everything will mix together during the blasting process. 

Remove Fill Cap

STEP 6. Pressurize the blast pot

Before you start blasting, you will need to pressurize the 
blast machine. Make sure the abrasive lever is unlocked, 
then close the blow down valve, and open the air inlet 
valve. When the machine pressurizes, you will see the 
abrasive lever on the blast pot pop up. 
Note: A valve is in the open position when it is aligned 

with the fixture that it controls. 
Note: The air inlet valve and blow down valve will always 

be in opposite positions of each other.

Close Blow Down Valve

Open Air Inlet Valve

SLOWLY

STEP 5. Filling the blast pot with abrasive

 The DB500

® 

is designed to hold:

 

 

• 20 gallons of clean water

 

 

• 200 lbs of abrasive (~40/70 mesh size)

 

 

• 28 oz of Rust Inhibitor

 The DB800

® 

is designed to hold:

 

 

• 30 gallons of clean water

 

 

• 300 lbs of abrasive (~40/70 mesh size)

 

• 42 oz of Rust Inhibitor 

ALWAYS USE THE PROVIDED MEDIA FILTER TO REDUCE 
THE LIKELIHOOD OF CLOGGING. DEBRIS IN THE SYSTEM IS 
EXTREMELY DANGEROUS. DO NOT OVERFILL. 

ALWAYS WEAR APPROPRIATE PROTECTIVE 
EQUIPMENT WHILE MAINTAINING OR 
OPERATING BLASTING EQUIPMENT. 

YOUR MACHINE CAN USE A WIDE VARIETY OF NON-SOLUBLE ABRASIVE AND 
CLEANING MEDIUMS THAT SINK IN WATER; PLEASE OBSERVE ALL RELEVANT 
SAFETY PRECAUTIONS FOR YOUR MEDIA OF CHOICE. IMPROPER HANDLING OF 
MEDIA CAN BE DANGEROUS TO EQUIPMENT, OPERATOR OR BYSTANDERS. 

IF YOU TURN THE COMPRESSOR OFF FIRST, THE PRESSURE 
IN THE POT WILL BACKFLOW AIR, WATER, AND MEDIA INTO 
OTHER PARTS OF THE SYSTEM, CAUSING THEM TO FAIL.

OPEN AIR INLET VALVE SLOWLY TO AVOID SENDING 
LARGE AMOUNTS OF COMPRESSED AIR INTO THE 
MACHINE TOO QUICKLY. THIS WILL CAUSE UNNECESSARY 
WEAR ON THE SYSTEM.

Содержание DB500 MOBILE XL

Страница 1: ...DUSTLESS BLASTING MOBILE USER MANUAL DB500 MOBILE S DB500 MOBILE XL DB800 MOBILE DB800 MOBILE DUAL...

Страница 2: ...J INC 5711 Schurmier Rd Houston TX 77048 Support DustlessBlasting com Email 713 868 8041 Fax 1 713 869 2227 International Facebook com DustlessBlaster DustlessBlaster Youtube com MMLJManufacturing Dus...

Страница 3: ...Maintenance and Best Practices 15 Best Practices for Maintaining your Mobile 16 Pinch Hose Maintenance Guide 17 Compressor Maintenance 18 Troubleshooting 19 Storing Machine 21 Cold Weather Considerat...

Страница 4: ......

Страница 5: ...NIMIENTO ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos El Operador DEBE estar equipado con guantes delantales y protectores de brazos de cuero 0 Iona pesada DEBEN usars...

Страница 6: ...ng the shipment You must present MMLJ Inc with proof of purchase documents including the date of purchase Any evidence of alteration erasure or forgery of proof of purchase documents will be cause to...

Страница 7: ...nit are covered under the TexTrail Trailer Parts Tire Limited Warranty The tires themselves are not a product of MMLJ Inc and MMLJ Inc will not be held responsible for the repair or replacement of sai...

Страница 8: ......

Страница 9: ...READ CAREFULLY BEFORE OPERATING Carefully read the INSTALLATION OPERATING and MAINTENANCE directions supplied with the machine from the factory If you do not have a copy please contact your employer s...

Страница 10: ...6 Compressed Air Inlet 7 Compressed Air Pressure Gauge 8 Pressure Regulator 9 Control Box 10 Blast Pressure Gauge 11 Abrasive Lever 12 Vibrator 13 Bottom Flange 14 Overflow Valve 15 Pinch Valve 16 Abr...

Страница 11: ...3 DB500 MOBILE S DB500 MOBILE XL 9 14 22 23 21 20 25 24 4 9 4 22 23 25 24 21 14 20 5 5...

Страница 12: ...ever 12 Vibrator 13 Bottom Flange 14 Overflow Valve 15 Pinch Valve 16 Abrasive Control Knob 17 Vibrator Valve 18 Moisture Trap 19 Abrasive Adjustment Mark DB800 MOBILE DB800 MOBILE DUAL OVERVIEW 20 Wa...

Страница 13: ...DB800 Mobile DB800 Dual Mobile 5 9 9 4 4 22 22 22 23 24 24 24 25 23 21 21 14 14 20 20 5 5 25 25...

Страница 14: ...55T 55U 53 54 52 51 46A 46A 37 35 35 36 55M 55G 56 55D 55E 55F 55A 55B 55C 55P 55Q 55D 55R 55S 55J 55 CONNECT ITEM 53 TO ITEM 37 CONNECT ITEM 54 TO ITEM 56 DB500 DB800 Diagram FOR ILLUSTRATIVE PURPOSE...

Страница 15: ...F TANK 25 1F 3 4 5 33 33A 33B 33D 33F 33G 33H 33C 33E 33J 33K 17 18 19 34 5A 24 26 27 28 13 11 10 11 6 12 15 15A 15A 9 8 7 14 14 28 31 30A 27 28 31 31 30 30D 30E 30C 30B 27A DB500 DB800 Diagram FOR IL...

Страница 16: ...AB 9 73500 001 1 15A Abrasive Control Lever Washers FBA 4 16 Wheel Cotter Pin AB 33 C 72804 001 2 17 Wheel Washer AB 33 W 72803 001 2 18 Wheel BF 31 2 133648 001 2 19 Air Inlet Body Gasket AB 1 G 131...

Страница 17: ...ric Control Box 84378 001 1 52 A Control Box Mounting Nuts Lock Washers 2 FBA 1 53 3 8 x 23 Air Hose Assembly Vibrator DB 500 134798 003 1 53 3 8 x 27 Air Hose Assembly Vibrator DB 800 134798 005 1 54...

Страница 18: ......

Страница 19: ...RTED START UP SHUT DOWN PROCEDURES YOUR SAFETY IS IMPORTANT TO US CAREFULLY READ ALL INSTRUCTIONS BEFORE BLASTING IMPROPER HANDLING CAN RESULT IN DAMAGE TO MACHINE SERIOUS INJURY OR DEATH TO OPERATOR...

Страница 20: ...pressure gauge Fill the blast pot with clean water until the overflow valve starts to drain At this point close the air pilot valve to stop the flow of water Allow the overflow valve to finish draini...

Страница 21: ...is unlocked then close the blow down valve and open the air inlet valve When the machine pressurizes you will see the abrasive lever on the blast pot pop up Note A valve is in the open position when...

Страница 22: ...afety pin on the hitch to prevent slack from dragging on the ground 9 Plug the brake clip back into its box 10 Plug in lights and make sure they work Towing Safety and Hookup Procedures ALWAYS ENSURE...

Страница 23: ...AINTENANCE BEST PRACTICES 15 YOUR SAFETY IS IMPORTANT TO US CAREFULLY READ ALL INSTRUCTIONS BEFORE BLASTING IMPROPER HANDLING CAN RESULT IN DAMAGE TO MACHINE SERIOUS INJURY OR DEATH TO OPERATOR OR BYS...

Страница 24: ...er regulator on the left side of control box Like the moisture trap you should leave it cracked open so it can always drain to avoid water entering your control box valve CONDENSING FAN The condensing...

Страница 25: ...the hose in several layers of friction tape slightly beyond the point the brass will cover 2 Place coupling over friction tape and hose screwing clockwise until hose end pushes against inside brass ri...

Страница 26: ...uals can be found in the Dustless Blasting Academy online CONTACT NUMBERS FOR COMPRESSOR SUPPORT For support and troubleshooting for your compressor you can contact Dustless Blasting or contact the ma...

Страница 27: ...OUT OF THE NOZZLE The blast nozzle may become clogged with debris or blast media If this occurs shut down the machine then remove the nozzle and inspect for a rock or other foreign material PINCH VALV...

Страница 28: ......

Страница 29: ...ns Storing Machine NEVER ATTEMPT MAINTENANCE ON PRESSURIZED EQUIPMENT BEFORE BLASTING INSPECT MACHINE TO ENSURE COMPONENTS ARE APPROPRIATELY TIGHTENED DO NOT SHAKE THE BLAST POT TO LOOSEN MEDIA ENSURE...

Страница 30: ...nsions as needed and reconnect them to your blast pot 7 We recommend using a water hose to fill your blast pot instead of extending the water inlet hose To load blast pot back onto trailer after work...

Страница 31: ...lessBlasting com For replacement parts and accessories visit store DustlessBlasting com For training resources visit support DustlessBlasting com To submit a ticker or to find safety data sheets busin...

Страница 32: ...24 SERVICE RECORD SERVICE PREFORMED DATE SERVICED...

Страница 33: ...25 SERVICE PREFORMED DATE SERVICED...

Страница 34: ...Toll Free 1 800 727 5707 International 1 713 869 2227 www DustlessBlasting com...

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