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AC SERVO MOTOR

INSTRUCTION MANUAL FOR DUERKOPP ADLER-251 MACHINE

HVP-20-4-25 FOR DA- 251

MINI-MOTOR

C-60

ENGLISH

賀欣全球售服網

/ H. S. Global Service Network

服務專線

/ SERVICE HOTLINE : +886-2-2676-5203

傳真

/ FAX : +886-2-2689-6600, 2689-3657

電子郵件

/ E-MAIL : [email protected]

網址

/ WEBSITE : http: // www.hohsing.com

中國地區

(CHINA)

服務專線

: +86-21-64897184

傳真

: +86-21-34074260

網址

: http: // www.hohsing.com

HSVP20U06 - 1
2008. 07

From

the

library

of:

Diamond

Needle

Corp

Содержание HVP-20 Series

Страница 1: ...LISH 賀欣全球售服網 H S Global Service Network 服務專線 SERVICE HOTLINE 886 2 2676 5203 傳真 FAX 886 2 2689 6600 2689 3657 電子郵件 E MAIL service hohsing com tw 網址 WEBSITE http www hohsing com 中國地區 CHINA 服務專線 86 21 64897184 傳真 86 21 34074260 網址 http www hohsing com HSVP20U06 1 2008 07 From the library of Diamond Needle Corp ...

Страница 2: ... power from 3 Φ 380 V power source 3 The load balance when use 1Φ 220 V motor used on 3 Φ 220 V power source 4 How to change solenoid supply voltage DC 24 V or 30 V 4 Part Name of the Control Box 1 Use the following numbers cross reference with the control box picture 2 Exterior of the control box 5 Key Function on Operation Panel Box 1 When use with F 10 mini panel operation box 2 When use with C...

Страница 3: ...1 Error code and measurement 2 HVP 20 parts list 9 HVP 20 4 25 Pin Assignment Appendix 1 Level 1 parameter list 2 Level 2 parameter list Bottom page 7 Segment Display Characters Compare Chart Page 17 18 20 21 P1 P4 From the library of Diamond Needle Corp ...

Страница 4: ...rial 2 Avoid operating in evaporative or combustible gas area 2 Safety in installation a Control box Follow the instruction in this manual for proper installation b Accessories Turn off the power and unplug the cord before mounting any accessories c Power cord 1 Avoid power cord being applied by heavy objects or excessive force or over bend 2 Power cord must not set to be near the V belt and the p...

Страница 5: ...ging needle or threading needle Shown as above d Repairing or doing any mechanical adjustment e Machines rest 5 Regulation in maintenance and repairs a Maintenance and repairs must be done by trained personnel b Don t cover up motor s ventilation it can cause motor over heated c Don t use any objects or force to hit the product d All spare parts for repair must be approved or supplied by the manuf...

Страница 6: ...t Toeing forward force adjustment Heeling backward force adjustment Treadle stroke adjustment Adjustment result Spring A moved to right force increased Spring A moved to left force decreased Bolt B turned force decreased Bolt B turned force increased Rod D secured at right stroke is longer Rod D secured at left stroke is shorter 1 2 3 B A C D increase decrease decrease increase Operation box Brack...

Страница 7: ...er than in position 2 Attention The parameter 70 has to be set onto OFF for machines with foot lifter solenoid b Machine without foot lifter For machines without foot lifter solenoid the spring blade can be brought from position 1 to position 2 Push with a small screw driver through the hole F and the blade will jump from position 1 to position 2 The pedal forward force is higher in position 2 tha...

Страница 8: ... N pole magnet has a red dot on the magnet If the N pole and S pole magnets installed incorrectly it will cause the up and down position to be opposite Red dot a Install the hand wheel on the machine head shaft align the screw of the hand wheel on the flat area of the machine head shaft and secure all related screws WARNING Make sure that the hand wheel don t touch the synchronizer leave a 0 5 mm ...

Страница 9: ...n loosen screw to perform adjustment within the slot of the screw 1 The needle stop timing is advanced if you adjust the screw in direction Ⓐ 2 The needle stop timing is delayed if you adjust the screw in direction Ⓑ Ⓑ Ⓐ Down position Outside view Inside view d Down position adjustment Stop the needle in its lowest position loosen screw to perform adjustment within the slot of the screw 1 The need...

Страница 10: ...ral point then this 1Φ 220 V servo motor is not suitable for this connection Please ask supplier to offer our 3Φ 380 V servo motor R S T N PE Grounding system G G G 1ψ220V Motor 1ψ220V Motor 1ψ220V Motor L1 L1 L1 L2 L2 L2 Neutral Caution Must have a Neutral point 380V 380V 220V 220V 220V 380V Single Phase AC220V Three Phase AC380V To control box OFF ON Brown Black Blue Green Yellow grounding wire ...

Страница 11: ...e to 24V or 30V use the JP1 and JP2 on the power board to do the jumper switch R S T Caution 2 Turn off the power and wait for 5 min before opening the cover then make the change High voltage inside 30V jumper setting 24V jumper setting Power board layout HSV PS1220XX JP 1 24 V 30 V JP 2 JP 1 24 V 30 V JP 2 Factory setting Caution 1 Before making the switch check the machine head solenoid specific...

Страница 12: ...it Operation panel box socket Motor encoder cable Motor power cable Motor body Belt guard External lamp socket Main power socket 7P synchronizer socket Presser foot signal output socket Sewing machine signal output socket Sewing machine signal output terminal panel 1 2 3 7 8 9 10 11 12 13 14 15 16 17 Be careful for all the connector shape and plugging direction All connectors must be plugged and s...

Страница 13: ...10 2 Exterior of the control box Control box right side Control box left side Control box front side 9 11 10 4 5 6 7 8 1 2 3 12 13 14 3 6 16 17 15 2 From the library of Diamond Needle Corp ...

Страница 14: ...ON OFF Invalid Number of stitches of A section ranged in 0 15 stitch Cancel half heeling back means half heeling back invalid Parameter value selection key Number of stitches of B section ranged in 0 15 stitch Cancel trimmer means trimmer function invalid Parameter value selection key Number of stitches of C section ranged in 0 15 stitch Cancel wiper means wiper function invalid Parameter value se...

Страница 15: ...intermediately in any one section the machine will stop immediately When the treadle toeing down again the balanced stitches of E F G or H goes on 3 If the parameter 010 ACD is set ON the machine will not stop and automatically start trimming cycle and end back tacking at the end of the last section E or H 4 When using P1 PF function P1 P4 default setting is 15 stitches other unused sections must ...

Страница 16: ...titch correction half stitch forward 2 In constant stitch sewing In Bar tack sewing it act as needle up a If sewing stops intermediately in one section one touch of this key will raise the needle to up position b If sewing stops at the end of section one touch of this key will correct one stitch forward One shot sewing AUTO 1 In free sewing and bar tack sewing One touch of this key makes beep soun...

Страница 17: ...hen motor stop LED ON Motor stop presser foot goes up automatically LED OFF Presser Foot not active when motor stop Value Parameter increment key A B C D section value increment key range in 0 F Note E F G H section value increment key range in 0 99 Value Parameter decrement key A B C D section value decrement key range in 0 F Note E F G H section value decrement key range in 0 99 Enter parameter ...

Страница 18: ...u want to adjust See the parameter list and follow the below steps to adjust the parameter value Just turn ON the power to enter Normal Mode Display for lockstitch Machine Step 1 Enter one of the Parameter Mode A or B Step 2 Press or key to select the target parameter number Step 3 Press key to enter the parameter value Step 4 Press key to adjust the value A B C D Step 5 Press key to save the valu...

Страница 19: ...e new value will be lost when turning power off Caution 1 When motor running the parameter area is locked and prohibited for access The parameter only can be adjusted when motor stop 2 Wrong setting of the parameter might cause the abnormal operating and damage the sewing machine You must fully understand the function usage and the setting effects to make adjustment Don t try to adjust the paramet...

Страница 20: ...r Once reset and all the setting will return to the factory default 2 After Reset If the machine code is not match with the machine head It could damage the machine head or cause machine not working properly E F G S P H A C B D OFF ON E F G S P H A C B D E F G S P H A C B D F 10 C 60 b Press and hold key for F 10 or key for C 60 and turn on the power The LCD will show RESET and blink twice OFF ON ...

Страница 21: ... Please check the F1 fuse ER0 5 1 When power on detected low voltage 2 Connect the wrong voltage or supply power is too low Motor and machine will be shutting down Please check the AC power Too low Please check the power board ER0 7 1 Bad connection at the motor connector 2 Synchronizer sensor signal error 3 Machine locked or object stuck in the motor pulley 4 Sewing material is too thick Motor an...

Страница 22: ...hout sewing material when 106 PSN OFF Motor stops Please check the PSD sensor circuitry and its signal ER0 16 1 Safety switch is either faulty or bad connection 2 Parameter 075 SFM setting not match the machine head model Motor stops Please check the safety switch Please check the parameter 075 SFM setting make sure it match machine head safety switch ER0 51 1 Motor overloads for more than 20 seco...

Страница 23: ...2 11 2VP20103209 Power Board For 1 200 240V 15A 1 5 2VPFRR432X8 Motor body 500W 2 12 2VP20402001 Main Board For HVP 20 4 25 1 6 2VPBTV030 Motor bracket For under table 2 13 315MPB580 Front Cover For HVP 20 2 2VP2040025201 Control Box 9800 370002 2 14 2VPOPBF01005 F 10 Operation panel 9800 360102 2 1 313MPB190 Rear Cover For HVP 20 2 15 322PWG340 F 10 EXT cable 1 m 2 2 2VPPCB380 EMI Board For HVP 2...

Страница 24: ... 10 13 12 14 MT MW MP 4 6 SYNCHRONIZER FOOT LIFTER 1 2 1 5 2 7 3 OPERATION BOX ENCODER INB DOWN SYNCHRONIZER NO SYNC 5V 2 5 7 6 UP 4 0V 3 0V 1 0V 4 3 0V PSD 12V 12V START KNEE SW TRIMMER FOOT SWITCH 0V 5 1 2 INL 6 2 VC 3 4 1 12V SAFETY SW SAFETY SW 4 2 SAFETY SW FOOT SWITCH 4 12V 3 External variable resister 1 6 5 1 3 2 2 UP 1 9 0V 3 5 4 6 8 7 5 U SW T1out R1in OPERATION BOX 8 T 9 2 1 CKU 12V 0V 3...

Страница 25: ...orm OFF Not perform 15 SBA Setting stitches A of Start back tacking 3 16 SBB Setting stitches B of Start back tacking 3 17 SBN Setting turns of Start Back tacking 0 4 times 2 Setting the seam times of Start back tacking 014 SBT ON valid 18 BT1 Stitch balance for Start Back tacking 4 BT1 0 Invalid 1 8 Increase stitches of reverse seam 9 F Increase stitches of forward seam 19 BT2 Stitch balance for ...

Страница 26: ...g turns of Bar tacking 0 15 times 4 Setting the seam times of Bar tacking 032 BAR ON valid 35 BT5 Stitch balance for Bar tacking 5 4 BT5 0 Invalid 1 8 Increase stitches of reverse seam 9 F Increase stitches of forward seam 36 BT6 Stitch balance for Bar tacking 6 3 BT6 0 Invalid 1 8 Increase stitches of forward seam 9 F Increase stitches of reverse seam Constant stitch sewing mode selection A One s...

Страница 27: ...unt over counter will be auto reset UTS Count up by trimming When count over motor stops and the counter must be reset by the external switch S4 152 INI CRS or the A key on the front panel DTS Count down by trimming When count over motor stops and the counter must be reset by the external switch S4 152 INI CRS or the A key on the front panel 43 UD Setting the count 1 9999 99 Count setting Note The...

Страница 28: ...50 Only valid when 063 FTP set at M mode For solenoid pulling torque adjustment 65 FC Duty cycle time setting for foot lifting solenoid 10 90 35 Only valid when 063 FTP set at M mode For solenoid s switching power adjustment Note Wrongly adjustment will cause the solenoid unable to lift or over heating 66 FD Running Delay time setting 0 990 ms 0 If foot lifter is installed set 100 ms min to ensure...

Страница 29: ...83 T2 time T7 At down position delayed 081 TS angles on at up position off and delayed 082 T1 time on extended 083 T2 time off Reference the timing chart L1 At down position delayed 085 LS angles on at up position delayed 087 L2 time off L2 At down position delayed 085 LS angles on extended 088 LE angles off L3 At down position delayed 085 LS angles on extended 087 L2 time off L4 At down position ...

Страница 30: ...le automatically ON After the stitches of 102 SE finished trimming works OFF After the stitches of 102 SE finished trimming doesn t work 104 PSU Stitches for emergency up stop 1 99 stitches 6 When PSU signal detected running the stitches then stop at UP position The speed of setting stitches is set by 009 A 105 PSD Stitches for emergency down stop 1 99 stitches 6 When PSD signal detected running t...

Страница 31: ...ses from needle down and stops at the needle upper dead point 117 ER Error code display 10 SETS Error code history display total 10 events can be memorized ON Without the synchronizer motor is running as a clutch motor and stops at random position OFF With synchronizer ON Direct drive OFF Belt drive 120 FHM Mode selection for full heeling after power on or trimming FU NU NO NUF EFF FU F U Regular ...

Страница 32: ... Actual Numbers 0 1 2 3 4 5 6 7 8 9 Display Numbers English Alphabet Actual Alphabet A B C D E F G H I J Display Alphabet Actual Alphabet K L M N O P Q R S T Display Alphabet Actual Alphabet U V W X Y Z Display Alphabet From the library of Diamond Needle Corp ...

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