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DUPLOMATIC  

                   

E.M.6427    RELEASE 7.1  05-03 

 

6427071-230-en 13 

OPERATING FUNCTION N °7: SAFETY 

The standard behaviour of the turret can be changed in order to allow the turret to work even if 
there are problems mainly on proximity switches. 
 

WARNING: all the functions are intended to be used only in case of effective problems. 
The improper use can cause a damage of the turret or the machine. 

 
Proceed as follows: 
1.  Clear all alarms (if present); 
2.  Set the operating function: 
 

INPUTS 

OPERATING FUNCTION N°7: 

MODE01 MODE02 MODE03 

SAFETY 

1 1 1 

 
3.  Select the operation: 
 

n°  

PBIT01 PBIT02 PBIT04 PBIT08 PARITY 

Execute the reference cycle (1) 

1 0 0 0  1 

Disable the management of unlocking switch: 
(the unlocking phase is based upon time 
instead that switch output) (2) 

0 1 0 0  1 

Disable the management of locking switch: 
(the locking phase is based upon time instead 
that switch output) (2) 

1 1 0 0  0 

Assume the actual position of the disc as 
position number 1 and disable the 
management of reference switch (3) 

0 0 1 0  1 

Apply a speed reduction of 30% 

1 0 1 0  0 

Disable the management of the thermal 
detector of the motor (4) (only SW rel ‘I’) 

0 1 1 0  0 

Toggle ON/OFF the output of the second digit 
of the last alarm. (5) (only SW rel ‘I’) 

1 1 1 0  1 

Toggle ON/OFF the serialize mode (6) 
(only SW rel ‘I’) 

0 0 0 1  1 

Toggle ON/OFF the output of the status of the 
switches (7) (only SW rel ‘I’) 

1 0 0 1  0 

10 

Enable the autotest function (8)  
(only SW rel ‘I’) 

0 1 0 1  0 

15 

Reset to standard functionality 

1 1 1 1  0 

 
4.  Set the PSTART signal two times (with a pause of about 50ms. between the two pulses) 

without changing the code pattern to activate the function required. 

 
IMPORTANT: there is no confirmation about the correct execution of the operation, because this 
is intended as a manual operation with effect that can be easily verified by operator. 
 
All functionality set by this mode will be automatically reset at the power-off of the control unit. 
 
(1)  This is an alternative way to execute the reference cycle in CNC in which the tool T 0 is not 

allowed. In this case only one PSTART is required. 

(2)  In this case we assume that the turret is surely locked or unlocked in about 400 ms. 
(3)  Be sure that the disc is really in position 1, elsewere this operation could be dangerous. 

This function can be performed only if the reference cycle has not yet been executed. 

(4)  Please be sure that thermal detector is broken otherwise this could damage the servomotor. 
(5)  The second digit of the alarm code is output on the ALBIT1..ALBIT4. A reset will turn-off this 

function. 

Содержание 0496006H16

Страница 1: ...2 230 12 and 24 positions DDC1 12 H20 22 0496006H20 SFW062G003 SMA 20 2 230 Std 8 12 positions DDC1 12 H20 20 0496006H20 SFW062I003 SMA 20 2 230 8 and 12 positions Compatible with SFW062E003 DDC1 12...

Страница 2: ...ION OF LOW HIGH INERTIA 6 SELECTION OF STANDARD MAINTENANCE SPEED 6 CONNECTION BOX AND TERMINALS LAY OUT 7 3 INTERFACING TO CNC 8 OPERATING FUNCTIONS 8 ZERO SEARCH 8 OPERATING FUNCTIONS DESCRIPTION 9...

Страница 3: ...dence Model DDC1 12 K20 22 Software version SFW062I003 for SM 20 IMPORTANT NOTE FOR SAFETY Do not manipulate the inside of the unit Only personnel authorized by Duplomatic may manipulate the inside of...

Страница 4: ...re unit is insulated from the external with optoinsulators to satisfy safety standards Parameters of the system are optimised and cannot be modified by the customer TECHNICAL CARACTERISTICS OF THE CON...

Страница 5: ...see tab 2 On the control unit are present two different connections 24VDC The 24VDC on terminal P10 2 is used to supply the electrovalve and must be protected with a 500 mA T fuse F5 The 24VDC on term...

Страница 6: ...ement are required Software 8 12 tools 6 12 12 24 8 16 Tools N 8 12 6 12 12 24 8 16 PTAB01 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC PTAB02 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC 0VDC 24VDC The 24VDC for...

Страница 7: ...L P10 23 EVULCK P10 4 COM 0V P10 24 SPAREOUT1 P10 5 PTABO1 LK1 CM1 P10 6 PTABO2 LK2 CM1 FUSE F1 P10 7 PTABO3 LK3 LOCKED P10 8 INDEXD P10 9 R E1 ALBIT1 P10 10 S E2 ALBIT2 P10 11 T E3 ALBIT4 P10 12 PE E...

Страница 8: ...e CCW direction path to reach the position required 4 Jog next tool in CW or CCW 0 0 1 The turret will reach the next position 5 Service 1 0 1 Enables a series of functionality to simplify the start u...

Страница 9: ...bits and parity bit must be stable for at least 30 ms from PSTART signal After this time and once the turret confirmed the start reception position bits parity bit and start signal can be changed unti...

Страница 10: ...the turret position ALARM CONDITIONS When an alarm condition is detected one or more of the ALBIT1 ALBIT2 ALBIT4 is high and the INDEXD signal is low In this case the machine must be immediately stopp...

Страница 11: ...he turret Just set the code of the position required give the start signal and the turret will automatically reach the position 1 Clear all alarms if present 2 Set an automatic function INPUTS OPERATI...

Страница 12: ...can be executed step by step unlocking rotation locking Proceed as follows 1 Clear all alarms if present 2 Set an operating function INPUTS OPERATING FUNCTION N 5 MODE01 MODE02 MODE03 Service 1 0 1 3...

Страница 13: ...of the second digit of the last alarm 5 only SW rel I 1 1 1 0 1 8 Toggle ON OFF the serialize mode 6 only SW rel I 0 0 0 1 1 9 Toggle ON OFF the output of the status of the switches 7 only SW rel I 1...

Страница 14: ...0 turret out of position 0 turret is can be locked on the position Byte 3 Digital inputs 1 In order ZEROSW ULCKSW LOCKSW MOTVL PTAB03 MOD03 MOD02 MOD01 Byte 4 Digital inputs 2 In order PTAB02 PTAB01 P...

Страница 15: ...e supply fault etc 0 1 1 6 Zero search fault switch fault setting etc 1 1 1 7 Zero search missed Position code error Cycle time out PSTART signal time out Alarm are stored and can be reset with EMERGE...

Страница 16: ...touch the piece slowly during disc rotation the wiring to the resolver is defective 33 The time limit to execute the cycle has been reached the tool touch the piece slowly at the end of the cycle so...

Страница 17: ...switch connection wiring remote application mainly the disc cannot rotate 70 A tool is called before executing the zero cycle error in programming logic of CNC the operator did not call the reference...

Страница 18: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 18...

Страница 19: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 19...

Страница 20: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 20...

Страница 21: ...DUPLOMATIC E M 6427 RELEASE 7 1 05 03 6427071 230 en 21...

Страница 22: ...1 05 03 6427071 230 en 22 DUPLOMATIC AUTOMAZIONE S p A e mail 20025 LEGNANO MI ITALY P LE BOZZI 1 FAX _ 86 0512 55177725 DUPLOMATIC AUTOMAZIONE Come and visit Duplomatic homepage www hS889 com hS 889...

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