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L.MAS.MOV.C.M

Nissan Interstar

Opel Movano

Renault Mastervan

2

DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B.V.

www.dunlopsystems.nl

1. FOREWORD

..........................................................

3

2. INTRODUCTION

....................................................

4

3.  VERY IMPORTANT NOTES ........................................ 5
4.  COMPLETE ASSEMBLY ............................................ 7
5.  INSTRUCTIONS FOR INSTALLATION ......................... 8

5.1. Preliminary Step—LSV Spring Length Measurement ......................... 8
5.2. Bump Stop Removal and Fitting of Upper Plate ................................ 8
5.3. Rerouting brake line .................................................................... 8
5.4. Fitting of Lower Bracket ............................................................... 9
5.5. Bellow Installation ....................................................................... 9
5.6. Fitting of Inflator Console ........................................................... 10
5.7. Tube Connection and Disconnection, Cutting and Routing ............... 12
5.8. Spring Inflation ......................................................................... 13
5.9. Spring Alignment ...................................................................... 13
5.10.

IMPORTANT!

Load Sensing Valve (LSV) Adjustment .................... 14

5.11. Maintenance ........................................................................... 14
5.12. Check List .............................................................................. 14
5.13. Installation Drawings ............................................................... 15

6. EPILOGUE ............................................................ 18

CONTENTS

DSC Nederland B.V.

Het Wegdam 22

7496 CA Hengevelde

Nederland

Tel.

:

+31 (0)547 333065

Fax.

:

+31 (0)547 333068

e-mail:

[email protected]

Website:

www.dunlopsystems.nl

© 2017, DSC Nederland B.V.

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Содержание L.MAS.MOV.C.M

Страница 1: ...November 2018 Installation Manual DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B V L MAS MOV C M Nissan Interstar 1999 2010 Opel Movano 1999 2010 Renault Mastervan 1999 2010 ...

Страница 2: ...emoval and Fitting of Upper Plate 8 5 3 Rerouting brake line 8 5 4 Fitting of Lower Bracket 9 5 5 Bellow Installation 9 5 6 Fitting of Inflator Console 10 5 7 Tube Connection and Disconnection Cutting and Routing 12 5 8 Spring Inflation 13 5 9 Spring Alignment 13 5 10 IMPORTANT Load Sensing Valve LSV Adjustment 14 5 11 Maintenance 14 5 12 Check List 14 5 13 Installation Drawings 15 6 EPILOGUE 18 C...

Страница 3: ...mmencing any installation work Installation should only be carried out by a suitably qualified mechanic or specialist installation facility DSC Nederland will not accept any responsibility for faults or defects arising from incorrect installation which automatically renders the guarantee invalid This kit is suitable for motorhomes and other vehicles with a minimum rear axle load of 1350kg 2975lbs ...

Страница 4: ... rear and side to side Keeping the vehicle level optimises stability ensures correct headlamp beam distribution and reduces tyre wear arising from uneven distribution of weight Straight Line Stability Straight line stability is greatly increased at higher speeds and when subjected to buffeting from cross winds or large overtaking vehicles Reduced Body Roll Body roll when cornering or negotiating r...

Страница 5: ...load conditions This valve must be adjusted immediately after the fitting of an air assist kit and before the vehicle is driven again on public roads If the LSV is not adjusted following the fitting of an air assist kit it may misjudge rear load conditions to the extent that the braking pressure applied to the rear brakes is not correct e g the rear wheels may lock with no load on the rear axle Th...

Страница 6: ...license by DSC Nederland B V www dunlopsystems nl Safety Guidance Note The following very useful guidance note is available for free download from the Health and Safety Executive HSE PM85 July 2007 Safe recovery and repair of buses and coaches fitted with air suspension The uniform resource locator URL for this document is http www hse gov uk PUBNS pm85 pdf ...

Страница 7: ... D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B V www dunlopsystems nl 4 COMPLETE ASSEMBLY The complete bellow and bracket assembly is shown by the diagram below No Part Upper Plate Lower Bracket Lower Bracket Strap Air Bellow 170 2 ...

Страница 8: ...he upper plate ii Position the plate underneath the two holes in the chassis rail left by removal of the bump stop such that it protrudes towards the centre of the vehicle Attach the plate using two countersunk screws Figures 4 and 5 5 1 Preliminary Step LSV Spring Length Measurement Vehicles without an antilock braking system have a load sensing valve fitted This has a spring linkage as shown by ...

Страница 9: ...n the upper and lower brackets and attach the lower plate of the bellow to the lower bracket using two M8 x 16mm bolts and two washers Figures 8 and 9 iii Attach the top plate to the top plate of the bellow using a single M8 x 20mm bolt and a single M8 serrated washer Figures 10 and 11 5 4 Fitting of Lower Bracket i Rest the lower bracket on the axle directly below the upper plate with the two fee...

Страница 10: ...r pressure gauges OPTION 2 Two valves in a console with two independent 10 bar pressure gauges and a rocker on off switch to operate the electric motor driven air compressor OPTION 3 Four valves two for raising the vehicle UP and two for lowering the vehicle DOWN in a console with two independent 10 bar pressure gauges A pressure switch operates the electric motor driven air compressor to keep the...

Страница 11: ...de the license plate on the chassis next to a rear wheel in a service shutter motorhomes beside the fuel cap Option 1 Option 2 or Option 3 Console in the vehicle cabin within reach and sight of the driver Beside under the driver seat in the wall of a cupboard motorhomes in a service shutter motorhomes Comfort Package Option 2 Comfort Packages The Option 2 and Option 3 panels as shown above are eac...

Страница 12: ...ted guillotine action tubing cutter is recommended or a craft knife if such a tool is not available Do not use electrician s side cutters A dedicated tubing cutter Recommended Electrician s Side Cutters NOT Recommended Connection and Disconnection Tubes are connected as shown by the diagrams below 5 7 Tube Connection and Disconnection Cutting and Routing A B C A Slide a nut over the end of the tub...

Страница 13: ...on damage to the springs Routing Study the underside of the vehicle and decide how to route each branch of the air circuit To minimise the risk of chafing avoid running tubing over metal edges as much as possible Avoid close proximity to heat sources such as the exhaust assembly Choose a route that provides as much protection as possible from dirt debris and any solid objects that may impact the u...

Страница 14: ...ed vehicle ride height is achieved the LSV must be adjusted see Figure 13 Inflate the springs to a height of 13 5cm then adjust the length of the spring linkage via the adjustment collar until the total length between the chassis and axle mounting brackets is the same as it was before beginning installation see Preliminary Step Section 5 1 The adjustment collar has a screw that locks the outer par...

Страница 15: ...san Interstar Opel Movano Renault Mastervan 15 DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B V www dunlopsystems nl 5 13 Installation Drawings ...

Страница 16: ...M Nissan Interstar Opel Movano Renault Mastervan 16 DUNLOP and the Flying D Device are trademarks of Dunlop International Group and are used under license by DSC Nederland B V www dunlopsystems nl 2 3 4 5 6 7 8 1 x ...

Страница 17: ... Nederland B V www dunlopsystems nl 10 9 11 12 13 Spring out of alignment mounting plate axes offset Spring in alignment mounting plates parallel and coaxial CAUTION Before fully tightening the bolts that secure the air spring to the upper and lower brackets set the vehicle at ride height spring height approximately 13 5cm and ensure that the springs are correctly aligned ...

Страница 18: ...e fitting instructions it is important to coat all the steel parts with a protective substance such as body wax IMPORTANT Manufacturer s Declaration Form A manufacturer s declaration form is provided with your kit Following installation of the kit please ensure that this form is completed signed by a qualified fitter and a copy is returned to DSC Nederland by post fax or e mail Our e mail address ...

Страница 19: ......

Страница 20: ...ce are trademarks of Dunlop International Group and are used under license by DSC Nederland B V DSC Nederland B V Het Wegdam 22 7496 CA Hengevelde Nederland Tel 31 0 547 333065 Fax 31 0 547 333068 e mail info dunlopsystems nl Auxiliary Air Suspension ...

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