Dunkirk GWB9-050IH-2 Скачать руководство пользователя страница 36

36

Casting Temperature Safety Switch

In event of lack of or loss of water in boiler, Casting 

Temperature Safety Switch (300 °F setpoint) installed 

on top of the aluminum boiler section shuts off boiler by 

shutting off power to Integrated Boiler Control (IBC). This 

fault requires manual reset of casting temperature safety 

switch to restart the boiler. Verify that boiler is properly 

fi

 lled with water before resetting this switch. 

Never run cold water into a hot empty boiler.

Differential Pressure Air Proving Switch/Blocked 

Vent Safety Shutoff

Differential pressure switch monitors air 

fl

 ow by sensing 

differential pressure measured in inches of water (” w.c.). 

Pressure switch contacts close when draft inducer is 

running. Closed switch indicates there is adequate air 

fl

 ow 

for combustion. Pressure switch shuts off main burner if 

differential pressure is inadequate due to blocked vent pipe, 

blocked air intake, blocked boiler sections, or blocked draft 

inducer. If pressure switch contacts fail to close control will 

display Error Code 29.

Draft Inducer

Draft inducer (blower) provides means for pulling 

combustion air into and through the mixer, burner, 

fl

 ue 

ways of cast aluminum boiler sections and 

fl

 ue adapter 

before being discharged through vent piping to outdoors. 

See applicable sections for proper sizing and installation of 

combustion air and vent piping in this manual.

Circulator Pump

Every forced hot water system requires at least one 

circulating pump. 
Circulating pump imparts the necessary energy to move 

water through closed loop supply and return piping 

systems, terminal heating equipment (i.e. 

fi

 nned tube 

radiators, etc.) and back through boiler for reheating.
To provide required hot water 

fl

 ow rates, circulator pump 

must be properly sized to overcome frictional losses 

(usually measured in feet of water, also referred to as 

“pump head loss”) of supply and return piping systems and 

boiler. 
The circulator pump is furnished for single zone or zone 

valve controlled heating system and should be located on 

downstream (i.e., pumping away) side of expansion tank. 

For pump controlled system (where there is a circulator for 

each zone) circulator provided with boiler can work for one 

zone. For more details on piping and circulators, see  “Near 

Boiler Piping” on page 11 .

Drain Valve

Manual drain valve provides means of draining water in 

heating system, including boiler and hot water supply and 

return piping systems installed above drain valve. This 

drain valve is installed in ¾” tapping at bottom of front 

boiler section. Any piping installed below elevation of 

this drain valve will require additional drain valves to be 

installed at low points in piping systems in order to drain 

entire system.

A.S.M.E. Rated Pressure Relief Valve

Each boiler must have a properly sized and installed 

American Society of Mechanical Engineers rated pressure 

relief valve. Water expands as it is heated by burner/

boiler sections. If there is no place for water to expand 

its volume, (i.e. a properly sized and properly functioning 

expansion tank) pressure on inside of boiler and heating 

system will increase. Furnished relief valve automatically 

opens at 30 psig pressure to relieve strain on boiler and 

heating system from increasing pressure. Pressure relief 

valve discharge must be piped with piping same size as 

valve discharge opening to open drain, tub or sink, or 

other suitable drainage point not subject to freezing, in 

accordance with A.S.M.E. speci

fi

 cations and requirements 

of local jurisdiction. 

External Condensate Pump (Optional) 

For installations where there is no 

fl

 oor drain or other 

appropriate drainage receptacle available to receive 

condensate from the boiler, an external 

fl

 oat activated 

condensate pump with integral sump is required. This unit 

can be installed to pump the condensate to a remote tie in 

point to a sanitary sewer system. For this application, the 

boiler must be installed so that proper pitch of piping to the 

external condensate reservoir (sump) can be accomplished. 

Use wood frame or blocks to raise boiler as required for 

proper installation.

CONTROLS AND ACCESSORIES

Содержание GWB9-050IH-2

Страница 1: ...fired hot water boilers are design certified by CSA Canadian Standards Association for use with natural and propane gases 100 MBH model is certified for natural gas only They are constructed and hydro...

Страница 2: ...2 DIMENSIONS 2 2 Figure 1 Boiler Dimensions...

Страница 3: ...Piping 11 Combustion Air And Vent Pipe 22 Gas Supply Piping 28 Electrical Wiring 30 Controls And Accessories 35 Start Up 37 Operating Instructions 38 S9381a Integrated Boiler Control Operation And Adj...

Страница 4: ...address practices not related to personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation which if...

Страница 5: ...minal units i e finned tube baseboard cast iron radiators radiant floor etc The difference between Heating Capacity and Net AHRI Rating called piping and pickup allowance establishes reserve for heati...

Страница 6: ...LLATIONS Boilers with exception of 90 75 propane LP product are factory equipped for operation at altitudes ranging from 0 10 000 feet above sea level No changes to factory settings are required for i...

Страница 7: ...0 5 000 5 000 10 000 Normal Input MBH 75 Manifold Pressure In W C 2 5 3 5 3 5 3 5 3 3 Orifice 43331093 43331096 For model 90 75 Propane units only at altitudes above 5 000 ft install 90 75 High Altitu...

Страница 8: ...may be used to raise boiler 1 Boiler is equipped for residential installations If used for commercial applications any additional code requirements must be adhered to for installation This may require...

Страница 9: ...through piping systems without restrictions for boiler operation 7 Install boiler such that the automatic gas ignition system components are protected from water dripping spraying rain etc during ope...

Страница 10: ...the venting system for proper size and horizontal pitch and determine there is no blockage or restrictions leakage corrosion and other deficiencies which could cause an unsafe condition BOILER INSTALL...

Страница 11: ...of radiation units panels radiators baseboard or tubing and supply and return mains After all heating system piping and components have been installed make final connection of system piping to boiler...

Страница 12: ...12 NEAR BOILER PIPING Figure 2 Single Zone Boiler Piping...

Страница 13: ...ly to have small zones with very low heat and flow requirements compared to full heating capacity of the boiler This can result in very low flow in the boiler if only one small zone is calling for hea...

Страница 14: ...14 Figure 4 Two Zone Boiler Piping With Circulators NEAR BOILER PIPING...

Страница 15: ...15 NEAR BOILER PIPING Figure 5 Primary Secondary Piping And Wiring With Circulators And Domestic Hot Water...

Страница 16: ...16 NEAR BOILER PIPING Figure 6 Piping and Wiring Primary Secondary Multi Zone System Piping With Zone Valves And Domestic Hot Water With Zone Valve...

Страница 17: ...17 NEAR BOILER PIPING Figure 7 Piping And Wiring Primary Secondary Piping With Zone Valves And Domestic Hot Water With Circulator...

Страница 18: ...nate pipe with plain end not threaded Expansion Tank And Make Up Water Determine required system fill pressure system design temperature and system water content Boiler contains 2 6 gallons U S Size e...

Страница 19: ...19 Figure 9 Diaphragm Type Expansion Tank Piping NEAR BOILER PIPING...

Страница 20: ...20 Figure 10 Conventional Closed Type Expansion Tank Piping NEAR BOILER PIPING...

Страница 21: ...required to initially fill condensate trap for start up Steps are only required at initial start up or if maintenance requires draining of condensate trap 1 Disconnect vent condensate drain line from...

Страница 22: ...condensate Due to potential for flue gas temperatures over 155 F first five 5 feet of vent pipe must be CPVC the remain ing vent pipe can be PVC If any elbows are employed within the first 5 feet of...

Страница 23: ...ZE 2 PIPE MINIMUM VENTING 2 PIPE MAXIMUM VENTING 3 PIPE MINIMUM VENTING 3 PIPE MAXIMUM VENTING 100 2 FEET 21 FEET 15 FEET 92 FEET 75 50 2 FEET 26 FEET 20 FEET 112 FEET Vent shall not terminate underne...

Страница 24: ...24 Figure 12 Roof Vent Intake Terminations COMBUSTION AIR AND VENT PIPE VENT AIR INTAKE...

Страница 25: ...Wall Vent Intake terminations Less Than 12 Clearance Above Grade Figure 14 Side Wall Vent Intake Terminations 12 Or More Clearance Above Grade COMBUSTION AIR AND VENT PIPE Less Than 12 Clearance 12 O...

Страница 26: ...imum Overhang VENT COMBUSTION AIR COMBUSTION AIR 1 MAXIMUM NOTE SECURING STRAP MUST BE FIELD INSTALLED TO PREVENT MOVEMENT OF TERMINATION KIT IN SIDE WALL ELBOW FIELD SUPPLIED A A B B C C STRAP FIELD...

Страница 27: ...for 90 50 and 90 75 models 2 feet minimum total equivalent length for all models TRANSITION FITTING 2 50 8mm to 3 76 2mm IN VERTICAL RUN 3 76 2mm DIAMETER VENT AND COMBUSTION AIR INTAKE PIPING 92 fee...

Страница 28: ...ly pressure See Table 7 Page 29 3 Use ground joint unions 4 Provide sediment trap up stream of gas valve 5 Use two pipe wrenches when making the connection to gas valve to keep it from turning 6 Insta...

Страница 29: ...000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 PROPANE GAS Length of Pipe Ft Pipe Capacity BTU Per Hour Input Includes Fittings Copper Tubing Iron Pipe 5 8 3 4 1 2 3 4 20 131...

Страница 30: ...m Follow instructions included with your thermostat Locate thermostat about five feet above floor on inside wall Mount directly on wall or on vertical mounted outlet box It should be sensing average r...

Страница 31: ...31 Figure 20 Wiring Schematic ELECTRICAL WIRING NOTICE If any of original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent...

Страница 32: ...32 Figure 21 Ladder Wiring Diagram ELECTRICAL WIRING...

Страница 33: ...33 Figure 22 Suggested Wiring Schematic for Domestic Hot Water Priority Two Zone System with Circulators Using Argo AR822II Pump Relay ELECTRICAL WIRING...

Страница 34: ...34 Figure 23 Ladder Diagram for Figure 22 ELECTRICAL WIRING...

Страница 35: ...ntroller from thermal purge and allow burner to run in order to maintain comfort in the space Boiler temperature has dropped 10 F from boiler water temperature measured at beginning of the call for he...

Страница 36: ...zone or zone valve controlled heating system and should be located on downstream i e pumping away side of expansion tank For pump controlled system where there is a circulator for each zone circulato...

Страница 37: ...mediately Purging Air For Systems With Conventional Closed Type Expansion Tanks Refer to the appropriate diagrams Near Boiler Piping on page 11 for more information 1 Close all zone service valves on...

Страница 38: ...e front jacket panel OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This applianc...

Страница 39: ...Press and release the I button until the parameter requiring adjustment is displayed Then press the UP or DOWN button until the parameter has reached the desired value After 60 seconds without any bu...

Страница 40: ...40 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Table 9 State Code Definitions...

Страница 41: ...41 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Figure 26 Sequence of Operation...

Страница 42: ...controls test for operation as outlined by control manufacturer Burner should be operating and should go off when controls are tested When safety controls are restored burner should reignite Set Therm...

Страница 43: ...fold pressure lower than 2 0 inches w c or higher than 3 0 inches w c when adjusting input rate IV Measure new input rate cover screw must be installed Repeat steps I IV until the input rate is within...

Страница 44: ...GULATOR ADJUSTMENT UNDER CAP SCREW INLET PRESSURE TAP VR8205 WIRING TERMINALS 2 OUTLET PRESSURE TAP Figure 27 Manifold Pressure Measurement Detail Figure 28 Gas Valve CHECK OUT PROCEDURE AND ADJUSTMEN...

Страница 45: ...place gaskets if necessary I Remove jacket front and top panels and check for piping leaks around relief valve and other fittings Repair if found DO NOT use stop leak compounds 2 Check boiler area is...

Страница 46: ...ent pipe connector to draft inducer outlet MAINTENANCE AND CLEANING Annual Examination And Cleaning Of Boiler Components DANGER Before servicing turn off electrical power to boiler at service switch C...

Страница 47: ...Service Checks 1 Before troubleshooting A Make sure that circuit breaker is on or fuse is ok at electrical panel B Make sure that service switch is on C Make sure that gas is on at the gas meter at a...

Страница 48: ...48 TROUBLESHOOTING Table 10 Error Codes...

Страница 49: ...BOILER STATUS DIFFERENTIAL PRESSURE W C PRESSURE SWITCH CONNECTS Not Running 0 Normally Open Setpoint 1 00 for Model 100 1 60 for Model 75 2 10 for Model 50 Running Without Blockage Greater Than Setpo...

Страница 50: ...njury Install boiler so gas ignition system components are protected from water dripping spraying rain etc during appliance operation and service circulator re placement etc DIELECTRIC ISOLATION Two 2...

Страница 51: ...or any other open type system Fill Water and Chemistry Verify water used to fill system meets these requirements System fluid pH maintained between 7 0 and 8 0 Maintain water hardness below 7 grains...

Страница 52: ...ed to maintain a pH within recommended level Follow antifreeze manufacturer s instructions to adjust pH If system has leaked water and antifreeze chemistry will need to be adjusted To avoid damage to...

Страница 53: ...stributor 15363 117 Avenue Edmonton AB T5M 3X4 Canada www hydronicagencies com Tel 780 452 8661 Fax 780 488 2304 Fernox www fernox com Intercool NFP 30 40 50 AA Intercool RPH 15 Interstate Chemical 27...

Страница 54: ...____ Installation instructions have been followed Checkout procedure and adjustments performed Maintenance and Service issues reviewed with owner maintenance person Installation booklet affixed on or...

Страница 55: ...55 NOTES...

Страница 56: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

Отзывы: