Dunkirk GWB9-050IH-2 Скачать руководство пользователя страница 10

10

Condensate Drain Requirements

• Pitch condensate drain line down to 

fl

 oor drain at mini-

mum of ¼” per foot. External condensate pump (not 

furnished) may be used if 

fl

 oor drain is not available. 

• Condensate pump must be designed for 

fl

 ue gas con-

densate application.

• Condensate trap provided with boiler, an additional trap 

is not required and should not be used.

• Wood frame or blocks may be used to raise boiler 

to maintain drain pitch or to be above external 

condensate pump reservoir.

Foundation Requirements

• Install boiler on level surface. 

WARNING

Fire hazard. Do not install boiler on carpeting. 

Failure to follow these instructions could result in 

death or serious injury.

!

   

• Boiler is NOT to be installed on carpeting.
• If boiler is not level condensate drain lines will not 

function properly. Adjustable feet are located on the 

boiler to make up for minor surface irregularities or tilt.

• Wood frame or blocks may be used to raise boiler 

to maintain drain pitch or to be above external 

condensate pump reservoir.

Removal of Existing Boiler From Common Vent 

System

When an existing boiler is removed from a common 

venting system, the common venting system is likely to be 

too large for proper venting of the appliances remaining 

connected to it. At the time of removal of an existing boiler, 

the following steps shall be followed with each appliance 

remaining connected to the common venting system 

placed in operation, while the other appliances remaining 

connected to the common venting system are not in 

operation.

1. 

Seal any unused openings in the common venting 

system.

2. 

Visually inspect the venting system for proper size and 

horizontal pitch and determine there is no blockage, or 

restrictions, leakage, corrosion and other de

fi

 ciencies 

which could cause an unsafe condition.

BOILER INSTALLATION

3. 

In-so-far as is practical, close all building doors and 

windows and all doors between the space in which the 

appliances remaining connected to the common venting 

system are located and other spaces of the building. 

Turn on clothes dryer and any appliance not connected 

to the common venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhaust, so 

they will operate at maximum speed. Do not operate a 

summer exhaust fan. Close 

fi

 re dampers. 

4. 

Place in operation the appliance being inspected. 

Follow the lighting instructions. Adjust thermostat so 

appliances will operate continuously.

5. 

Test for spillage at the draft hood relief opening after 5 

minutes of main burner operation. Use the 

fl

 ame of a 

match or candle, or the smoke from a cigarette, cigar 

or pipe.

6. 

After it has been determined that each appliance 

remaining connected to the common venting system 

properly vents when tested as outlined above, return 

doors, windows, exhaust fans, 

fi

 re place dampers, 

and any other gas-burning appliance to their previous 

condition of use.

7. 

Any improper operation of the common venting system 

should be corrected so the installation conforms with 

the National Fuel Code, NFPA-54/ANSI -Z223.1 and/

or the Natural Gas and Propane Installation Code, 

CAN/CSA B149.1.. When re-sizing any portion of the 

common venting system, the common venting system 

should be re-sized to approach the minimum size as 

determined using the appropriate tables in Chapter 13 

of the National Fuel Gas Code, NFPA-54/ANSI- Z223.1 

and/or the Natural Gas and Propane Installation Code, 
CAN/CSA B149.1.

Содержание GWB9-050IH-2

Страница 1: ...fired hot water boilers are design certified by CSA Canadian Standards Association for use with natural and propane gases 100 MBH model is certified for natural gas only They are constructed and hydro...

Страница 2: ...2 DIMENSIONS 2 2 Figure 1 Boiler Dimensions...

Страница 3: ...Piping 11 Combustion Air And Vent Pipe 22 Gas Supply Piping 28 Electrical Wiring 30 Controls And Accessories 35 Start Up 37 Operating Instructions 38 S9381a Integrated Boiler Control Operation And Adj...

Страница 4: ...address practices not related to personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation which if...

Страница 5: ...minal units i e finned tube baseboard cast iron radiators radiant floor etc The difference between Heating Capacity and Net AHRI Rating called piping and pickup allowance establishes reserve for heati...

Страница 6: ...LLATIONS Boilers with exception of 90 75 propane LP product are factory equipped for operation at altitudes ranging from 0 10 000 feet above sea level No changes to factory settings are required for i...

Страница 7: ...0 5 000 5 000 10 000 Normal Input MBH 75 Manifold Pressure In W C 2 5 3 5 3 5 3 5 3 3 Orifice 43331093 43331096 For model 90 75 Propane units only at altitudes above 5 000 ft install 90 75 High Altitu...

Страница 8: ...may be used to raise boiler 1 Boiler is equipped for residential installations If used for commercial applications any additional code requirements must be adhered to for installation This may require...

Страница 9: ...through piping systems without restrictions for boiler operation 7 Install boiler such that the automatic gas ignition system components are protected from water dripping spraying rain etc during ope...

Страница 10: ...the venting system for proper size and horizontal pitch and determine there is no blockage or restrictions leakage corrosion and other deficiencies which could cause an unsafe condition BOILER INSTALL...

Страница 11: ...of radiation units panels radiators baseboard or tubing and supply and return mains After all heating system piping and components have been installed make final connection of system piping to boiler...

Страница 12: ...12 NEAR BOILER PIPING Figure 2 Single Zone Boiler Piping...

Страница 13: ...ly to have small zones with very low heat and flow requirements compared to full heating capacity of the boiler This can result in very low flow in the boiler if only one small zone is calling for hea...

Страница 14: ...14 Figure 4 Two Zone Boiler Piping With Circulators NEAR BOILER PIPING...

Страница 15: ...15 NEAR BOILER PIPING Figure 5 Primary Secondary Piping And Wiring With Circulators And Domestic Hot Water...

Страница 16: ...16 NEAR BOILER PIPING Figure 6 Piping and Wiring Primary Secondary Multi Zone System Piping With Zone Valves And Domestic Hot Water With Zone Valve...

Страница 17: ...17 NEAR BOILER PIPING Figure 7 Piping And Wiring Primary Secondary Piping With Zone Valves And Domestic Hot Water With Circulator...

Страница 18: ...nate pipe with plain end not threaded Expansion Tank And Make Up Water Determine required system fill pressure system design temperature and system water content Boiler contains 2 6 gallons U S Size e...

Страница 19: ...19 Figure 9 Diaphragm Type Expansion Tank Piping NEAR BOILER PIPING...

Страница 20: ...20 Figure 10 Conventional Closed Type Expansion Tank Piping NEAR BOILER PIPING...

Страница 21: ...required to initially fill condensate trap for start up Steps are only required at initial start up or if maintenance requires draining of condensate trap 1 Disconnect vent condensate drain line from...

Страница 22: ...condensate Due to potential for flue gas temperatures over 155 F first five 5 feet of vent pipe must be CPVC the remain ing vent pipe can be PVC If any elbows are employed within the first 5 feet of...

Страница 23: ...ZE 2 PIPE MINIMUM VENTING 2 PIPE MAXIMUM VENTING 3 PIPE MINIMUM VENTING 3 PIPE MAXIMUM VENTING 100 2 FEET 21 FEET 15 FEET 92 FEET 75 50 2 FEET 26 FEET 20 FEET 112 FEET Vent shall not terminate underne...

Страница 24: ...24 Figure 12 Roof Vent Intake Terminations COMBUSTION AIR AND VENT PIPE VENT AIR INTAKE...

Страница 25: ...Wall Vent Intake terminations Less Than 12 Clearance Above Grade Figure 14 Side Wall Vent Intake Terminations 12 Or More Clearance Above Grade COMBUSTION AIR AND VENT PIPE Less Than 12 Clearance 12 O...

Страница 26: ...imum Overhang VENT COMBUSTION AIR COMBUSTION AIR 1 MAXIMUM NOTE SECURING STRAP MUST BE FIELD INSTALLED TO PREVENT MOVEMENT OF TERMINATION KIT IN SIDE WALL ELBOW FIELD SUPPLIED A A B B C C STRAP FIELD...

Страница 27: ...for 90 50 and 90 75 models 2 feet minimum total equivalent length for all models TRANSITION FITTING 2 50 8mm to 3 76 2mm IN VERTICAL RUN 3 76 2mm DIAMETER VENT AND COMBUSTION AIR INTAKE PIPING 92 fee...

Страница 28: ...ly pressure See Table 7 Page 29 3 Use ground joint unions 4 Provide sediment trap up stream of gas valve 5 Use two pipe wrenches when making the connection to gas valve to keep it from turning 6 Insta...

Страница 29: ...000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 PROPANE GAS Length of Pipe Ft Pipe Capacity BTU Per Hour Input Includes Fittings Copper Tubing Iron Pipe 5 8 3 4 1 2 3 4 20 131...

Страница 30: ...m Follow instructions included with your thermostat Locate thermostat about five feet above floor on inside wall Mount directly on wall or on vertical mounted outlet box It should be sensing average r...

Страница 31: ...31 Figure 20 Wiring Schematic ELECTRICAL WIRING NOTICE If any of original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent...

Страница 32: ...32 Figure 21 Ladder Wiring Diagram ELECTRICAL WIRING...

Страница 33: ...33 Figure 22 Suggested Wiring Schematic for Domestic Hot Water Priority Two Zone System with Circulators Using Argo AR822II Pump Relay ELECTRICAL WIRING...

Страница 34: ...34 Figure 23 Ladder Diagram for Figure 22 ELECTRICAL WIRING...

Страница 35: ...ntroller from thermal purge and allow burner to run in order to maintain comfort in the space Boiler temperature has dropped 10 F from boiler water temperature measured at beginning of the call for he...

Страница 36: ...zone or zone valve controlled heating system and should be located on downstream i e pumping away side of expansion tank For pump controlled system where there is a circulator for each zone circulato...

Страница 37: ...mediately Purging Air For Systems With Conventional Closed Type Expansion Tanks Refer to the appropriate diagrams Near Boiler Piping on page 11 for more information 1 Close all zone service valves on...

Страница 38: ...e front jacket panel OPERATING INSTRUCTIONS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This applianc...

Страница 39: ...Press and release the I button until the parameter requiring adjustment is displayed Then press the UP or DOWN button until the parameter has reached the desired value After 60 seconds without any bu...

Страница 40: ...40 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Table 9 State Code Definitions...

Страница 41: ...41 S9381A INTEGRATED BOILER CONTROL OPERATION AND ADJUSTMENTS Figure 26 Sequence of Operation...

Страница 42: ...controls test for operation as outlined by control manufacturer Burner should be operating and should go off when controls are tested When safety controls are restored burner should reignite Set Therm...

Страница 43: ...fold pressure lower than 2 0 inches w c or higher than 3 0 inches w c when adjusting input rate IV Measure new input rate cover screw must be installed Repeat steps I IV until the input rate is within...

Страница 44: ...GULATOR ADJUSTMENT UNDER CAP SCREW INLET PRESSURE TAP VR8205 WIRING TERMINALS 2 OUTLET PRESSURE TAP Figure 27 Manifold Pressure Measurement Detail Figure 28 Gas Valve CHECK OUT PROCEDURE AND ADJUSTMEN...

Страница 45: ...place gaskets if necessary I Remove jacket front and top panels and check for piping leaks around relief valve and other fittings Repair if found DO NOT use stop leak compounds 2 Check boiler area is...

Страница 46: ...ent pipe connector to draft inducer outlet MAINTENANCE AND CLEANING Annual Examination And Cleaning Of Boiler Components DANGER Before servicing turn off electrical power to boiler at service switch C...

Страница 47: ...Service Checks 1 Before troubleshooting A Make sure that circuit breaker is on or fuse is ok at electrical panel B Make sure that service switch is on C Make sure that gas is on at the gas meter at a...

Страница 48: ...48 TROUBLESHOOTING Table 10 Error Codes...

Страница 49: ...BOILER STATUS DIFFERENTIAL PRESSURE W C PRESSURE SWITCH CONNECTS Not Running 0 Normally Open Setpoint 1 00 for Model 100 1 60 for Model 75 2 10 for Model 50 Running Without Blockage Greater Than Setpo...

Страница 50: ...njury Install boiler so gas ignition system components are protected from water dripping spraying rain etc during appliance operation and service circulator re placement etc DIELECTRIC ISOLATION Two 2...

Страница 51: ...or any other open type system Fill Water and Chemistry Verify water used to fill system meets these requirements System fluid pH maintained between 7 0 and 8 0 Maintain water hardness below 7 grains...

Страница 52: ...ed to maintain a pH within recommended level Follow antifreeze manufacturer s instructions to adjust pH If system has leaked water and antifreeze chemistry will need to be adjusted To avoid damage to...

Страница 53: ...stributor 15363 117 Avenue Edmonton AB T5M 3X4 Canada www hydronicagencies com Tel 780 452 8661 Fax 780 488 2304 Fernox www fernox com Intercool NFP 30 40 50 AA Intercool RPH 15 Interstate Chemical 27...

Страница 54: ...____ Installation instructions have been followed Checkout procedure and adjustments performed Maintenance and Service issues reviewed with owner maintenance person Installation booklet affixed on or...

Страница 55: ...55 NOTES...

Страница 56: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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