background image

GENERAL

outdoor application and may be mounted on roof or at

Packaged chillers are designed to cool water or other non-

ground level.  

corrosive liquids.  Water is circulated through the direct
expansion cooler where it is cooled to the desired

Since these units are air cooled, the flow of air to and from

temperature then circulated to cooling coils for air

the condenser coil must not be impeded.  There must be no

conditioning, or to other types of heat exchangers for

obstruction above the unit that would tend to deflect

process cooling.

discharge air downward where it could be recirculated back

Care should be taken to see that the equipment is properly

fan outlets.

installed and adjusted.  An installer or operator should first
become familiar with the information contained in this

The unit must be installed with sufficient clearance for air

manual.

entrance to the condenser coil and for servicing access.

INSPECTION

wall or other obstruction.  See Condenser Clearance

When the equipment is delivered, it is important that the

Drawing page 35.  Clearance must be provided at either end

following inspection be completed in the presence of the

of the unit to permit removal of tubes from the chiller.

carrier's representative.

1. Check all crates and cartons received against the Bill of

fume exhausts.

Lading/Shipping Papers to be sure they agree.

2. Check the model number and the electrical

that the unit should be mounted away from noise sensitive

characteristics on the nameplate to determine if they are

spaces and must have adequate support to avoid vibration

correct.

and noise transmission into the building.  Units should be

3. Check for freight damage, shortages or other

auxiliary areas where sound levels are not an important

discrepancies and note them on the delivery receipt

factor.  Sound and structural consultants should be retained

before signing.

for recommendations on critical installations.

In the event that any damage is found, a damage claim

FOUNDATION

should immediately be filed by the purchaser against the
delivering carrier as all shipments are F.O.B. Factory.

Refer to index for unit dimensions and load points.

RIGGING

functioning of controls and provision must be made for

General - Each unit has been carefully tested and crafted at

dimensions.  Roof mounted units must be supported on

the factory where every precaution is taken to assure that

adequate steel structure.  If units are located on the ground

the unit reaches you in perfect condition.  It is very important

level, a concrete base is recommended.

that the riggers and movers should use the same care and
precaution in moving the equipment into place.  Make sure

VIBRATION ISOLATION

that chains, cables, or other moving equipment are placed
so as to avoid damage to the unit or piping.  The refrigerant

Under certain critical conditions, it may be necessary to

piping must not be used as a ladder or as a hand hold.  Do

install vibration isolators under the base of the Packaged

not attach a chain hoist sling to the piping or equipment.

Chiller.

Move the unit in an upright position and let it down gently
from trucks or rollers.

Rubber-in-shear or spring vibration isolators are offered as

Rigging and Moving - Any unit mounted on skids may be

connections must be installed in the water piping system

moved with a forklift, but care must be taken not to damage

and in the refrigerant lines of split systems.  Note:  These

the unit with forks.  The skids should not be removed until

flexible connectors must be suitable for the fluid and

the unit is at its final location.

pressures involved.

The ACDX/AUDX 040-060 units are to be rigged thru the

All piping which is external to the packaged chiller must be

small holes at the bottom of each leg.  On units with optional

supported by spring mounted hangers and any piping which

louvers, it will be necessary to remove labeled louver panels

goes through the wall, ceiling or floor should be properly

to gain access to the rigging holes.  Models 080 thru 255 are

sheathed to prevent transmission of piping vibration to the

to be rigged thru the holes in the base side rails.  In all

structure.

cases, spreader bars must be used between rigging lines to
prevent coil or fan deck damage.  The unit must be lifted

When spring isolators are used, electrical service to the unit

using All Rigging Points.  Refer to Rigging Instructions on

must also be flexibly connected, by means of a 36" section

page 36.

of flexible conduit.

All models can be pushed or pulled (with chains) from the

PIPING CONNECTIONS

control box end only.  Truck forks must be kept level and not
tilted back.  Do not raise the end of the unit more than 2" off
the floor.

LOCATION & MOUNTING
Model ACDX Air Cooled Packaged Water Chillers and
AUDX Air Cooled Condensing Units are designed for

3

to the inlet of the unit.  Ductwork must not be applied to the

The unit should be located no closer than four feet from any

Units must not be located in the vicinity of steam, hot air or

Another consideration which must be taken into account is

mounted over corridors, utility areas, rest rooms or other

Foundations must be level for proper operation and

supporting the individual load points as shown in the unit

optional items.  When spring isolators are used, flexible

Water Connections, Chilled Water Piping - After the unit
has been leveled, the external water piping may be made
up.  Be sure water piping is connected to the correct fittings.
The water out connection is closest to the expansion valve
(R-in) end.  A chilled water flow switch must be installed in
the external chilled water outlet piping.

Содержание ACDX

Страница 1: ...ctions 6 ACDX Operation Start up 6 7 Maintenance 7 Slide Valve Unloading Operation 8 Low Ambient Operation 9 Fan Position Numbers 10 Fan Cycling Sequence 11 ACDX Sequence of Operation 12 Electrical Co...

Страница 2: ...rs attention to the instructions contained herein it will give To use this manual effectively you must first identify your unit model from the unit nameplate It is assumed the user of this manual and...

Страница 3: ...eration Weight 3592 4732 5044 7712 9684 10726 MODEL SIZE 150 170 185 210 235 255 Compressor Model Qty SSCA060 3 SSCA075 3 SSCA060 4 SSCA075 4 SSCA060 1 SSCA060 2 SSCA075 2 SSCA075 2 Displ CFH Compr 72...

Страница 4: ...cables or other moving equipment are placed so as to avoid damage to the unit or piping The refrigerant Under certain critical conditions it may be necessary to piping must not be used as a ladder or...

Страница 5: ...microcomputer controlled units conjunction with a spring loaded bypass regulating valve as shown in Figure 1B The bypass valve must be set to Water Quality ACDX Coolers used in these packages are ass...

Страница 6: ...5 TYPICAL CHILLED WATER PIPING TYPICAL MULTIPLE PACKAGED CHILLED WATER CONNECTIONS PARALLEL FLOW PARALLEL FLOW SERIES FLOW...

Страница 7: ...ump temperature must be at a The unit is ready for start up when the following procedures representative This will ensure that the oil is warm have been completed enough to vaporize any dissolved refr...

Страница 8: ...Compressor Models SSCB use DB Karlube 21 Oil Contact factory for price The above listed oils are synthetic lubricants of the Polyol Ester POE type Due to the complex nature of the POE great precaution...

Страница 9: ...en or close UL 1 and UL 2 in response to the supply water temperature The slide valve will move to the left loading by force of discharge pressure whenever UL 1 opens to permit flow to the oil return...

Страница 10: ...ell as that portion of the surface rejecting heat by natural convection with related fans off To further assist low ambient starts all fans are held off until the head pressure reaches 190 psig This a...

Страница 11: ...C1 1 3 5 7 9 11 C2 2 4 6 8 10 12 150 1 2 150 3 C1 1 3 5 7 9 11 13 15 C3 C2 2 4 6 8 10 12 14 16 Front Rear 170 1 2 170 3 185 1 2 185 3 C1 1 3 5 7 9 11 13 15 17 C3 C2 2 4 6 8 10 12 14 16 18 Front Rear...

Страница 12: ...1 RH 2 4 6 8 10 12 1 LH 1 3 5 7 9 11 2 LH RH 13 14 15 16 17 18 Rear Module 185 1 RH 2 4 6 8 10 12 1 LH 1 3 5 7 9 11 2 LH RH 13 14 15 16 17 18 Rear Module 210 1 LH 1 3 5 7 9 Rear Module 1 RH 2 4 6 8 1...

Страница 13: ...M1 1 opens to de energize oil light is not on disconnect the main power and reverse sump heater 1HTR and switch 1M1 2 closes to any two phase legs at the Main Incoming Power activate the fan control c...

Страница 14: ...ed Compressor No 2 will not be able to restart for five minutes due to integral time delays SAFETY CONTROLS The unit is protected by the following safety controls 8 Water Flow Switch FLS 1 High Pressu...

Страница 15: ...occurs temperature during the compressor off when ambient temperature is below 40EF cycle preventing refrigerant migration in 3TAS is measuring ambient temperature to the crankcase and consequent and...

Страница 16: ...ges 27 1TAS Motor Overload Protection Compressor overload protection is 1 Unit Control Contact Unit on off control should be provided by a solid state device 1TAS done through the terminals shown on t...

Страница 17: ...ps Electrically Programmable Read Only an NC25 microcomputer system The computer Memory store general operating procedures system is composed of a main microcomputer algorithms and is the same for all...

Страница 18: ...nce midnight and the accumulated run time during yesterdays Y twenty four hour period CYC gives the number of times that the control point cycled off since midnight If a feedback digital input is asso...

Страница 19: ...then new calibration would be 58 60 3 1 3 3 3 So the zero calibration should be changed to 3 1 You must be authorized See Section 3 4 2 Select DATE TIME SET on the main menu Press ENTER to display cur...

Страница 20: ...r start delay 7 Power loss reset 8 Anti recycle timing 9 Low pressure safety 19 11 Freeze safety 12 High Oil Temp Safety 13 Alarm Output 14 Fan control 15 Chilled water reset and customer control inte...

Страница 21: ...rough 4 for each compressor number manual control DO NOT start a compressor 7 Add the value obtained in step 5 to the amps calculation A setpoint value from step 6 NOTE All compressors will revert bac...

Страница 22: ...rator pressure of a given Sample Ramp Times Minutes For a Two pressure B setpoint a time delay is initiated If Compressor Unit with a 2 Second Compressor the pressure stays below the setpoint during t...

Страница 23: ...ow normal compressor control if the unit schedule is calling for unit operation that a compressor auxiliary contact digital input stays ON for 15 seconds when the computer is commanding the compressor...

Страница 24: ...e pressed after the problem is resolved HOLD state If the discharge pressure 4 23 Low Chiller Flow Alarm A low flow alarm will be generated if a compressor control point is ON and the flow switch digi...

Страница 25: ...TYPICAL POWER WIRING ACDX120A...

Страница 26: ...TYPICAL CONTROL WIRING ACDX120A...

Страница 27: ...TYPICAL OPTIONS WIRING ACDX120A...

Страница 28: ...TYPICAL CONTROL WIRING ACDX120B W MICRO...

Страница 29: ...TYPICAL CONTROL WIRING ACDX120B W MICRO...

Страница 30: ...TYPICAL OPTIONS WIRING ACDX120B W MICRO...

Страница 31: ...5 472 12 1 5 5 9 400 3 4 1120 9 3 460 257 350 75 2 98 539 180 12 1 5 3 0 400 3 4 1120 9 3 150 230 570 700 60 3 152 1228 409 16 1 5 5 9 600 5 0 1120 9 3 208 632 800 60 3 171 1228 409 16 1 5 5 9 600 5 0...

Страница 32: ...Cooler Model Curve No Min GPM Max GPM 040 CHSO10601B 1 78 315 050 CHS011601B 1 86 315 060 CHS013601B 2 101 420 080 EXD14102J09 3 140 440 095 EXD16112J09 4 175 519 120 EXD16122J07 5 236 697 150 EXT181...

Страница 33: ......

Страница 34: ...ACDX AUDX CONDENSER CLEARANCE...

Страница 35: ......

Страница 36: ...ACDX LOAD POINTS...

Страница 37: ...ACDX RUBBER IN SHEAR ISOLATOR...

Страница 38: ...ACDX SPRING ISOLATOR...

Страница 39: ...AUDX LOAD POINTS...

Страница 40: ...AUDX RUBBER IN SHEAR ISOLATOR...

Страница 41: ...AUDX SPRING ISOLATOR...

Страница 42: ...4 Clean the condenser 5 Compressor discharge check valve not operating 5 Replace if necessary properly 6 Fans not running 6 Check pressure control setting condenser pressure exceeds saturated pressure...

Страница 43: ...Start Up a Open compressor discharge service valve if supplied b Open liquid valve s c Open suction and discharge valves to pressure gauges if supplied d Check rotation of all fan motors e Start auxi...

Страница 44: ...101 Burgess Road Harrisonburg VA 22801 PH 540 434 0711 FAX 540 434 4595 Printed in U S A I O 6193A Issued 9 98...

Отзывы: