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4.13

Alarm Output

The computer will open this relay if it detects

The alarm control point closes the digital
output relay on all safety alarms.  This relay is
used to turn an alarm light on.  After the
problem is resolved, press RESET to reset
the system and turn the alarm output off.

4.14

Fan Control 
The fans are controlled by the microcomputer
out put relays. The computer switches fans
on or off based on the discharge pressure
and the fan pressure setpoints. The high (A)
setpoints are where the fans turn on and the
low (B) setpoints are where the fans turn off.

4.15

Chilled Water Reset (Optional) and Customer
Control Interlock 
If an analog input is available, the chilled
water temperature setpoint can be raised
automatically by a 0-5 VDC signal provided
by an external controller.  The reset signal
must be between 0VDC and 5VDC, with
0VDC being no reset and 5VDC being
maximum reset.  The maximum temperature
reset (increase) desired must be stored in
CWR max B setpoint.  For example, to raise
the chilled water setpoint from 44

E

F to 50

E

F

(6.0

E

F) with a 5VDC input, a 6.0 is stored in

CWR max setpoint.

CAUTION:  The voltage input must never
exceed 5.0VDC.

Control contacts from an external controller
are used to enable or disable operation of
compressors.  The wiring diagram specifies
the terminals to which the contacts must be
wired removed.  To enable the compressors,
the contacts must be closed.  To place the
unit in stand-by mode, open the control
contact.

Note:  This control must be used for
automatic control of the package.  Do not use
the flow switch to control the package.

4.16

Hot Gas Bypass Control (option)
When hot gas bypass has been supplied with
the package, an output from the computer
controls the solenoid.  The solenoid is turned
on if only one compressor is operating and
the target percent capacity of the compressor
drops below the hot gas bypass B setpoint. If
the target percent capacity then climbs above
the hot gas bypass A setpoint, the solenoid is
turned off. Typical setpoints are 45% for the B
setpoint and 80% for the A setpoint.

4.17

Compressor Power Control (No-Stop Alarm)
and Unit Schedule 
The control power/schedule feeds power to
the compressor safety and control circuit and
closes the chilled water pump contacts.  (See
Field Control Wiring).  After power-up, the
relay is held open for 15 seconds to allow for
reset of the high motor temperature safety
switch.  The relay is then closed to allow
normal compressor control if the unit
schedule is calling for unit operation.

that a compressor auxiliary contact digital input
stays ON for 15 seconds when the computer is
commanding the compressor to be off.  A No-
Stop alarm would then be stored in the alarm
history.  This would indicate that either a
hardware problem is forcing the compressor to
run when it should not or that the digital input
is staying on when the compressor is actually
off.  When the problem is resolved, press the
RESET button to allow the machine to start.

During normal operation, this output turns
ON/OFF based on the unit schedule of
operation (see Section 3.9).

4.18

Sensor Alarm Shutdown
If the computer measures an analog sensor
value that is outside of a given boundary, the
associated compressors are shutdown. The
computer then stores the alarm code
corresponding to the sensor alarm.  The
boundary values are as follows:

Low

High

1. Water temperature sensor 

-

-190

E

2. Air temperature sensor

25

E

180

E

3. Suction pressure         

-20 psig

See below 

4. Discharge pressure  

5 psig 

-  

The high setpoint for the suction pressure
sensor will be triggered if the leaving water
temperature is less than 60

E

F and suction

pressure is greater than 150 psig.

If one of these sensor alarms occurs, it usually
indicates a loose wire, blown fuse, defective
sensor, or faulty analog board.   

4.19

External Shutdown Indication (No-Run Alarm)
A No-Run control point error is generated if the
computer tries to start (or run) a compressor
but the compressor is held off by an external
control. The computer determines that the
compressor is not operating if the associated
digital input from the compressor contactor
does not indicate that the contactor is pulled in
(digital input stays OFF), or if the amps of the
compressor are less than about 12 amps.  If a
faulty No-run alarm occurs, monitor the digital
input and amps to see which is producing the
fault.

 4.20 Fast Unload Solenoid Control

When a compressor starts, it's fast unload
solenoid is energized for 30 seconds to ensure
that the compressor unloads fully.  The load
and unload solenoids are de-energized during
this time delay.  After the time delay, normal
control of the load/unload solenoids is
restored.

4.21

Low Suction/Discharge Differential Alarm
If the difference between suction and
discharge pressure is less than minimum
differential pressure for 3 minutes while a
compressor is operating, all the compressors
on the affected refrigerant circuit are locked off.
A low differential pressure alarm will be
recorded by the computer and the alarm output
will be turned on.  Press RESET to clear the
lockout.

               

     22

Содержание ACDX

Страница 1: ...ctions 6 ACDX Operation Start up 6 7 Maintenance 7 Slide Valve Unloading Operation 8 Low Ambient Operation 9 Fan Position Numbers 10 Fan Cycling Sequence 11 ACDX Sequence of Operation 12 Electrical Co...

Страница 2: ...rs attention to the instructions contained herein it will give To use this manual effectively you must first identify your unit model from the unit nameplate It is assumed the user of this manual and...

Страница 3: ...eration Weight 3592 4732 5044 7712 9684 10726 MODEL SIZE 150 170 185 210 235 255 Compressor Model Qty SSCA060 3 SSCA075 3 SSCA060 4 SSCA075 4 SSCA060 1 SSCA060 2 SSCA075 2 SSCA075 2 Displ CFH Compr 72...

Страница 4: ...cables or other moving equipment are placed so as to avoid damage to the unit or piping The refrigerant Under certain critical conditions it may be necessary to piping must not be used as a ladder or...

Страница 5: ...microcomputer controlled units conjunction with a spring loaded bypass regulating valve as shown in Figure 1B The bypass valve must be set to Water Quality ACDX Coolers used in these packages are ass...

Страница 6: ...5 TYPICAL CHILLED WATER PIPING TYPICAL MULTIPLE PACKAGED CHILLED WATER CONNECTIONS PARALLEL FLOW PARALLEL FLOW SERIES FLOW...

Страница 7: ...ump temperature must be at a The unit is ready for start up when the following procedures representative This will ensure that the oil is warm have been completed enough to vaporize any dissolved refr...

Страница 8: ...Compressor Models SSCB use DB Karlube 21 Oil Contact factory for price The above listed oils are synthetic lubricants of the Polyol Ester POE type Due to the complex nature of the POE great precaution...

Страница 9: ...en or close UL 1 and UL 2 in response to the supply water temperature The slide valve will move to the left loading by force of discharge pressure whenever UL 1 opens to permit flow to the oil return...

Страница 10: ...ell as that portion of the surface rejecting heat by natural convection with related fans off To further assist low ambient starts all fans are held off until the head pressure reaches 190 psig This a...

Страница 11: ...C1 1 3 5 7 9 11 C2 2 4 6 8 10 12 150 1 2 150 3 C1 1 3 5 7 9 11 13 15 C3 C2 2 4 6 8 10 12 14 16 Front Rear 170 1 2 170 3 185 1 2 185 3 C1 1 3 5 7 9 11 13 15 17 C3 C2 2 4 6 8 10 12 14 16 18 Front Rear...

Страница 12: ...1 RH 2 4 6 8 10 12 1 LH 1 3 5 7 9 11 2 LH RH 13 14 15 16 17 18 Rear Module 185 1 RH 2 4 6 8 10 12 1 LH 1 3 5 7 9 11 2 LH RH 13 14 15 16 17 18 Rear Module 210 1 LH 1 3 5 7 9 Rear Module 1 RH 2 4 6 8 1...

Страница 13: ...M1 1 opens to de energize oil light is not on disconnect the main power and reverse sump heater 1HTR and switch 1M1 2 closes to any two phase legs at the Main Incoming Power activate the fan control c...

Страница 14: ...ed Compressor No 2 will not be able to restart for five minutes due to integral time delays SAFETY CONTROLS The unit is protected by the following safety controls 8 Water Flow Switch FLS 1 High Pressu...

Страница 15: ...occurs temperature during the compressor off when ambient temperature is below 40EF cycle preventing refrigerant migration in 3TAS is measuring ambient temperature to the crankcase and consequent and...

Страница 16: ...ges 27 1TAS Motor Overload Protection Compressor overload protection is 1 Unit Control Contact Unit on off control should be provided by a solid state device 1TAS done through the terminals shown on t...

Страница 17: ...ps Electrically Programmable Read Only an NC25 microcomputer system The computer Memory store general operating procedures system is composed of a main microcomputer algorithms and is the same for all...

Страница 18: ...nce midnight and the accumulated run time during yesterdays Y twenty four hour period CYC gives the number of times that the control point cycled off since midnight If a feedback digital input is asso...

Страница 19: ...then new calibration would be 58 60 3 1 3 3 3 So the zero calibration should be changed to 3 1 You must be authorized See Section 3 4 2 Select DATE TIME SET on the main menu Press ENTER to display cur...

Страница 20: ...r start delay 7 Power loss reset 8 Anti recycle timing 9 Low pressure safety 19 11 Freeze safety 12 High Oil Temp Safety 13 Alarm Output 14 Fan control 15 Chilled water reset and customer control inte...

Страница 21: ...rough 4 for each compressor number manual control DO NOT start a compressor 7 Add the value obtained in step 5 to the amps calculation A setpoint value from step 6 NOTE All compressors will revert bac...

Страница 22: ...rator pressure of a given Sample Ramp Times Minutes For a Two pressure B setpoint a time delay is initiated If Compressor Unit with a 2 Second Compressor the pressure stays below the setpoint during t...

Страница 23: ...ow normal compressor control if the unit schedule is calling for unit operation that a compressor auxiliary contact digital input stays ON for 15 seconds when the computer is commanding the compressor...

Страница 24: ...e pressed after the problem is resolved HOLD state If the discharge pressure 4 23 Low Chiller Flow Alarm A low flow alarm will be generated if a compressor control point is ON and the flow switch digi...

Страница 25: ...TYPICAL POWER WIRING ACDX120A...

Страница 26: ...TYPICAL CONTROL WIRING ACDX120A...

Страница 27: ...TYPICAL OPTIONS WIRING ACDX120A...

Страница 28: ...TYPICAL CONTROL WIRING ACDX120B W MICRO...

Страница 29: ...TYPICAL CONTROL WIRING ACDX120B W MICRO...

Страница 30: ...TYPICAL OPTIONS WIRING ACDX120B W MICRO...

Страница 31: ...5 472 12 1 5 5 9 400 3 4 1120 9 3 460 257 350 75 2 98 539 180 12 1 5 3 0 400 3 4 1120 9 3 150 230 570 700 60 3 152 1228 409 16 1 5 5 9 600 5 0 1120 9 3 208 632 800 60 3 171 1228 409 16 1 5 5 9 600 5 0...

Страница 32: ...Cooler Model Curve No Min GPM Max GPM 040 CHSO10601B 1 78 315 050 CHS011601B 1 86 315 060 CHS013601B 2 101 420 080 EXD14102J09 3 140 440 095 EXD16112J09 4 175 519 120 EXD16122J07 5 236 697 150 EXT181...

Страница 33: ......

Страница 34: ...ACDX AUDX CONDENSER CLEARANCE...

Страница 35: ......

Страница 36: ...ACDX LOAD POINTS...

Страница 37: ...ACDX RUBBER IN SHEAR ISOLATOR...

Страница 38: ...ACDX SPRING ISOLATOR...

Страница 39: ...AUDX LOAD POINTS...

Страница 40: ...AUDX RUBBER IN SHEAR ISOLATOR...

Страница 41: ...AUDX SPRING ISOLATOR...

Страница 42: ...4 Clean the condenser 5 Compressor discharge check valve not operating 5 Replace if necessary properly 6 Fans not running 6 Check pressure control setting condenser pressure exceeds saturated pressure...

Страница 43: ...Start Up a Open compressor discharge service valve if supplied b Open liquid valve s c Open suction and discharge valves to pressure gauges if supplied d Check rotation of all fan motors e Start auxi...

Страница 44: ...101 Burgess Road Harrisonburg VA 22801 PH 540 434 0711 FAX 540 434 4595 Printed in U S A I O 6193A Issued 9 98...

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