Dukane IQ Explorer 3, Быстрый старт

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SE
CTION 3 - OPERA
TION
IQ Explorer 3 QUICK START GUIDE
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STEP 9 -
Enable Melt Detect™
This patented feature is found only on Dukane's servo press systems. If the feature is selected, the system will stop
motion once the desired Trigger Force is achieved. The ultrasound will be initiated at this moment. Once the programmed
Melt-Detect™ force drop occurs, which indicates material softening or melting has begun, the motion will continue. This is
the basis for Dukane's exclusive Melt-Detect™ technology.
The value of the Melt-Detect™ Force Drop parameter is used to designate how much the force is to decrease relative to
the Trigger Force before the horn will resume the programmed weld motion. For example, for a Trigger Force of 180 N and
a value of 5% for Melt-Detect™ Force Drop, the press would stop once the Trigger Force is achieved, and resume motion
after the force drops by 9 N (5% of 180 N) below the Trigger Force, or 171 N. A starting value of Melt-Detect™ is typically
in the 5-10% range. The benefit of this option is significantly less stress on the parts and stronger weld bonds.
STEP 10 -
Specify Weld Profile
Immediately after Trigger (or Melt-Detect™) occurs, the press changes the speed of motion to the Weld Speed. Enter the
selections described below as shown in Figure 3-10.
Weld Profile - Select Segmented.
Click the Speed Profile button - Enter the desired weld profile speeds for segments 1 through 10.
Figure 3-9 Enable Melt-Match
Figure 3-10 Weld Profile and Speeds