Duerkopp Adler 4182-1 Скачать руководство пользователя страница 4

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1. General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

1. The machine must only be commissioned of the instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted. Observe

all the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, top roller, throat plate, feed dog and bobbin) when treading, when the

workplace is left, and during service work, the machine must be disconnected from the mains by switching off the master

switch or disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately trained persons.
6. Repairs, conversion and special maintenance work must only be carried out by technicians or persons with appropriate training.
7. For service or repair work on pneumatic systems the machine must be disconnected from the compressed air supply system.

Exceptions to this are only adjustments and functions checks made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted, except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as the entire sewing unit is found to comply with EC directives.

It is absolutely necessary to respect the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

IMPORTANT  WARNING

In spite of all safety measures made on the machines, inappropriate actions of the operator may lead to dangerous situations. In industrial

sewing machines Minerva, attention should be paid to the following still remaining possible sources of injury:

1. Moving sewing needle

- risk of injury when sewing with raised pressure foot or top roller, because the finger guard is then positioned too high.

2. Moving thread take-up lever

- risk of injury when inadvertently or intentionally inserting the finger(s) between the thread take-up lever and its guard.

3. Moving pressure member

- risk of injury when holding sewn work in immediate vicinity of the pressure member and beginning to insert under the pressure

member a considerably thicker sewn work portion,

- risk of injury when sinking the pressure member.

4. When switched off, the clutch motor slows down by inertia but would be reactivated by an accidental treading down of the

motor treadle. To avoid such risk, it is advised to hold the handwheel by hand and slightly to depress the motor treadle.

2. Introduction

This service book contains instruction for regulating the mechanisms of the sewing machine head.

The instructions for use and for putting the machine into operation and for the control of the stopmotor are not included in this service

book, but they are supplied as separate publications.

This service book is universal for all subclasses of the machine - it contains setting procedures for all elements which may be placed on

the machine of the given class. When the supplied subclass of this machine does not include some element, then it is possible to leave out

the respective parts of the instructions. The optional equipments of the machine and the respective configurations of the subclasses of

the machine are given in the operating instructions.

This sewing machine disposes of a large extent of its use. The machine should be set with respect to the parameters of the sewn material,

the sewing thread etc. The setting for the individual categories is given in the chapter 11.2.

For setting the machine, simple setting aids are used which are included in the accessory of the machine. Besides these aids, universal

measuring devices are used, such as slide calliper, feeler gauges and dynamometer for measuring the thread tension.

Содержание 4182-1

Страница 1: ...s for service 4182 1 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 10 2002 Printed in Czech Republic S...

Страница 2: ...ing mechanism of the needle feed and of the lower feed wheel 10 3 5 1 Description 3 5 2 Stitch length mechanism 3 5 2 1 Setting the upper eccentric 3 5 2 2 Setting the prop 3 5 2 3 a Forward and rearw...

Страница 3: ...ng of the eccentrics for the knife B 5 3 Setting of the stop screw 5 4 Setting of the knife position in the direction of sewing 5 5 Setting of the knife side position against the cutting edge of the t...

Страница 4: ...actions of the operator may lead to dangerous situations In industrial sewing machines Minerva attention should be paid to the following still remaining possible sources of injury 1 Moving sewing need...

Страница 5: ...ntil the motor stops Remove the guard 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wh...

Страница 6: ...een the protective sheet and the hook body 3 we shall reduce the play by levering in applying the pressure on the protective sheet in the sense of the arrow 4 we shall increase the play Check up the p...

Страница 7: ...at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between the gear wheels is...

Страница 8: ...ed for a big or a small hook The needle bar holder 4 is mounted through the pin 5 in a rotating way in the arm 6 In its top part the holder is guided by the guide pin 7 The movement for the needle fee...

Страница 9: ...bar height may cause the striking of the hook point against the needle 3 2 4 Side setting of the needle bar holder The correct position of this holder is in such case when the needle bar is lined up w...

Страница 10: ...the edge of the piercing hole must be the same both at the beginning and at the end of the needle feeding Caution Danger of injury Switch off the main switch Before starting the setting operation wait...

Страница 11: ...d by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and is indicated in the par 11 2 The tension of the auxiliary tensioner is...

Страница 12: ...es 3 4 5 Setting the thread limiter The thread limiter is to be set in such a way that when sewing and passing the thread through the most distant point of the hook the spring 2 shifts by about 1 4 to...

Страница 13: ...dwheel 2 and lock it with the screw 5 which is included in the accessory of the machine tighten it carefully Insert the setting stick 3 into the hole in the eccentric 1 and prop it against the feeding...

Страница 14: ...st sewing category where the stitch length of the indicator is 3 mm Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Screw in the sc...

Страница 15: ...t profiled spring 2 against the cover of the clutch 1 In the position when the wedge is disengaged the star 4 is pushed against the plate 5 lining and at the same time the friction connection with the...

Страница 16: ...e shifting of the clutches is done at the moment when the clutch disks 3 do not move which means when they are at the dead center of their oscillating movement This corresponds to the angle 90 on the...

Страница 17: ...cted Caution Dangere of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 3 Loosen the screw 4 Loosen or tighten the screw 5 and push...

Страница 18: ...rew 4 Setting the force of the top roller 1 In screwing in the screw 2 the force of the top roller is increased and inversely 3 6 Feeding mechanism of the top roller 3 6 1 Description The starting mov...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the assembly inverted procedure of dismantling Proceed to the setting op...

Страница 21: ...with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concrete technological operation There are in general valid the...

Страница 22: ...er 2 Remove the driven top roller with the holder 4 from the holder 5 and from the articulated shaft 8 Mount another top roller in inverted procedure to dismantling Set the top roller according to the...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one mutual position of...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operation each mechanism of the machine is to be lubricated w...

Страница 27: ...against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm...

Страница 28: ...the screw 4 4 6 Setting the height of the fixed knife and of the retaining spring of the lower thread The fixed knife 1 and the retaining spring 2 are fixed on the holder 3 This holder is fixed with t...

Страница 29: ...tting of the hook tension and differs then according to the respective sewing category The adjusting screw 2 should not be screwed in in such a way that the retaining spring gets over the perimeter of...

Страница 30: ...ice guard Check the setting of the knife see Instruction manual par 6 15 5 3 Setting of the stop screw The stop screw 10 is to be duly screwed in but in such a way so that there occurs no spontaneous...

Страница 31: ...ion of the trimming device for a long service life of the knife and of the insert it is necessary that the knife and the cutting edge of the insert are parallel and that there is no clearance between...

Страница 32: ...ards in such a way so that when tightening the screws 2 the knife is parallel to the cutting edge of the throat plate insert Exceptionally for some specific materials a slight crossing of the knife ma...

Страница 33: ...horizontal grinding maschine with magnetic clamping is described Such grinding machine is a normal outfit of many engineering plants or grinding shops Caution Danger of injury by the knife cutting ed...

Страница 34: ...way that it enables the maximum stitch length when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction...

Страница 35: ...A28 used for needle cooling as a standard for controlling the trimming device motor is being used which is being switched on only when sewing After having ended the sewing operation it is switched off...

Страница 36: ...ewing 3 medium heavy duty sewing In the factory where this machine has been manufactured the machine has been set with respect to the standard parameters of the required sewing category which is desig...

Страница 37: ...y to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 6 When changing markedly the sewing category together with a marked change of the needle number it...

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