Duerkopp Adler 4182-1 Скачать руководство пользователя страница 37

34

12.2 Table of setting the machine according to the sewing category

Commercial designation of the machine

  4182 - 1XX - X

1) The standard setting of the machine for the category 3 concerns a decorative stitching, when it is difficult to match a good

stitch interlocking with a faultless function of the thread trimming device. Otherwise, when sewing material of considerable

overall thickness, it will be necessary to increase the overtopping of the teeth above the throat plate and to increase also the

needle thread tension.

2) The thickness of a layer is measured using an engineer slide calliper with the pressure of jaws of about 10 N.

3) The values of tension are only orientative ones and it is necessary to adapt especially the tension of the hook thread

according to the stiffness of the material. An excessive tension of the threads when sewing soft materials causes material

wrinkling.

4) One of the two springs ist mounted, the other one is enclosed in the machine accessories.

5) When changing markedly the sewing category together with changing the tension of the hook thread, it is necessary to

modify the tension of the retaining spring of the trimming device according to the paragraph 4.7.

6) When changing markedly the sewing category together with a marked change of the needle number, it is necessary to correct

the setting of the distance of the hook from the needle, according to the paragraph 3.1.3.

7) There are in use various types of feeders with the purpose of avoiding imprinting the teeth in the lining leather. Otherwise, it

is possible to use any feeder.

Standard sewing parameters

Thickness   Number    Stitch     Label

  of one    of mate-   length    number

 material   rial layers               of thread

   layer

                          PES

2)

mm

mm

0.8

2

1.7

70

2.2

1

2

2.5

40

1.5

1-2

3.5

20

Sewing

category

-100

-200

-300

Setting as per chapter

Instructions for service

3.5.4.1.2

3.3.2

3.5.4.2.2

3.6.8.1

3.6.8.2

3.4.5

Instructions manual

6.5

6.4

6.4

Instructions for assembling

2.4

4.5

80

 2500

    1

1.2

 0.4

35

10.5

3

1

L

100

 2500

    1

1.5

 0.4

35

10.5

4.5

1.5

M

130

 1600

    1

2

0,6

35

10.5

5 - 8

2

M - H

Standard machine setting  

1)

 Needle  Sewing   Position   Width    Feeder    Presser   Presser    Thread tension   Thread    Spring

size     speed   of feeding  of needle      -      top roller   top roller        

      3)

            limiter     of main

                           lever pin    plate      pitch    diameter   position

                 tensioner

      insert    of teeth

    needle     hook

     hole

                                        thread      thread

6)

              7)

                       

5)

               

            4)

0,01 mm  st/min.

      mm         mm         mm        mm

  N

   N

 S080  262083

0099  004800

Содержание 4182-1

Страница 1: ...s for service 4182 1 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 10 2002 Printed in Czech Republic S...

Страница 2: ...ing mechanism of the needle feed and of the lower feed wheel 10 3 5 1 Description 3 5 2 Stitch length mechanism 3 5 2 1 Setting the upper eccentric 3 5 2 2 Setting the prop 3 5 2 3 a Forward and rearw...

Страница 3: ...ng of the eccentrics for the knife B 5 3 Setting of the stop screw 5 4 Setting of the knife position in the direction of sewing 5 5 Setting of the knife side position against the cutting edge of the t...

Страница 4: ...actions of the operator may lead to dangerous situations In industrial sewing machines Minerva attention should be paid to the following still remaining possible sources of injury 1 Moving sewing need...

Страница 5: ...ntil the motor stops Remove the guard 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wh...

Страница 6: ...een the protective sheet and the hook body 3 we shall reduce the play by levering in applying the pressure on the protective sheet in the sense of the arrow 4 we shall increase the play Check up the p...

Страница 7: ...at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between the gear wheels is...

Страница 8: ...ed for a big or a small hook The needle bar holder 4 is mounted through the pin 5 in a rotating way in the arm 6 In its top part the holder is guided by the guide pin 7 The movement for the needle fee...

Страница 9: ...bar height may cause the striking of the hook point against the needle 3 2 4 Side setting of the needle bar holder The correct position of this holder is in such case when the needle bar is lined up w...

Страница 10: ...the edge of the piercing hole must be the same both at the beginning and at the end of the needle feeding Caution Danger of injury Switch off the main switch Before starting the setting operation wait...

Страница 11: ...d by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and is indicated in the par 11 2 The tension of the auxiliary tensioner is...

Страница 12: ...es 3 4 5 Setting the thread limiter The thread limiter is to be set in such a way that when sewing and passing the thread through the most distant point of the hook the spring 2 shifts by about 1 4 to...

Страница 13: ...dwheel 2 and lock it with the screw 5 which is included in the accessory of the machine tighten it carefully Insert the setting stick 3 into the hole in the eccentric 1 and prop it against the feeding...

Страница 14: ...st sewing category where the stitch length of the indicator is 3 mm Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Screw in the sc...

Страница 15: ...t profiled spring 2 against the cover of the clutch 1 In the position when the wedge is disengaged the star 4 is pushed against the plate 5 lining and at the same time the friction connection with the...

Страница 16: ...e shifting of the clutches is done at the moment when the clutch disks 3 do not move which means when they are at the dead center of their oscillating movement This corresponds to the angle 90 on the...

Страница 17: ...cted Caution Dangere of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 3 Loosen the screw 4 Loosen or tighten the screw 5 and push...

Страница 18: ...rew 4 Setting the force of the top roller 1 In screwing in the screw 2 the force of the top roller is increased and inversely 3 6 Feeding mechanism of the top roller 3 6 1 Description The starting mov...

Страница 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Страница 20: ...y that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the assembly inverted procedure of dismantling Proceed to the setting op...

Страница 21: ...with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concrete technological operation There are in general valid the...

Страница 22: ...er 2 Remove the driven top roller with the holder 4 from the holder 5 and from the articulated shaft 8 Mount another top roller in inverted procedure to dismantling Set the top roller according to the...

Страница 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Страница 24: ...the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one mutual position of...

Страница 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Страница 26: ...13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operation each mechanism of the machine is to be lubricated w...

Страница 27: ...against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm...

Страница 28: ...the screw 4 4 6 Setting the height of the fixed knife and of the retaining spring of the lower thread The fixed knife 1 and the retaining spring 2 are fixed on the holder 3 This holder is fixed with t...

Страница 29: ...tting of the hook tension and differs then according to the respective sewing category The adjusting screw 2 should not be screwed in in such a way that the retaining spring gets over the perimeter of...

Страница 30: ...ice guard Check the setting of the knife see Instruction manual par 6 15 5 3 Setting of the stop screw The stop screw 10 is to be duly screwed in but in such a way so that there occurs no spontaneous...

Страница 31: ...ion of the trimming device for a long service life of the knife and of the insert it is necessary that the knife and the cutting edge of the insert are parallel and that there is no clearance between...

Страница 32: ...ards in such a way so that when tightening the screws 2 the knife is parallel to the cutting edge of the throat plate insert Exceptionally for some specific materials a slight crossing of the knife ma...

Страница 33: ...horizontal grinding maschine with magnetic clamping is described Such grinding machine is a normal outfit of many engineering plants or grinding shops Caution Danger of injury by the knife cutting ed...

Страница 34: ...way that it enables the maximum stitch length when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction...

Страница 35: ...A28 used for needle cooling as a standard for controlling the trimming device motor is being used which is being switched on only when sewing After having ended the sewing operation it is switched off...

Страница 36: ...ewing 3 medium heavy duty sewing In the factory where this machine has been manufactured the machine has been set with respect to the standard parameters of the required sewing category which is desig...

Страница 37: ...y to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 6 When changing markedly the sewing category together with a marked change of the needle number it...

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