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CLASSIC Wheels - Technical Manual

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5.4

Rebuilding the Wheel

The spoking of the wheel must follow the common procedure of spoking a classic, 3x crossed wheel.
DT Swiss recommends the reference book «The Art of Wheelbuilding» by Gerd Schraner (ISBN 0964983532).

Preparatory Steps

Link

All spokes are available in the correct lengths.

Required Material

Specification

Amount

spokey square

TTSXXXXR05633S

1
(if required)

nipple wrench hex

TTSXXXXB05632S

1
(if required)

nipple wrench Torx

TTSXXXXS05630S

1
(if required)

Closing Steps

Link

True the wheel.

chap. 5.3, page 46

Содержание CLASSIC 2014 EXC 1550

Страница 1: ...WHEELS CLASSIC Wheels Technical Manual V2015 06_EN...

Страница 2: ...Converting the Hub Screwed on End Caps 9 3 4 Converting the Hub Inserted End Caps 14 4 Maintenance of the Hub 16 4 1 Service Intervals 16 4 2 Safety 16 4 3 Maintenance of the Rear Wheel Hub Ratchet S...

Страница 3: ...ntacted Warranty will expire if works are not done properly Layout The cover page and the footing provide information about the type of product and manual as well as the ver sion of the manual The bac...

Страница 4: ...ed to the target of the reference Example Click here chap 1 page 2 to jump to the beginning of this chapter Warranty Europe In addition to the general guarantee required by law DT Swiss AG based in Bi...

Страница 5: ...CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION O...

Страница 6: ...fering tools the user is liable DT Swiss special tools are precision tools Damage free mounting and dismounting of the components can only be ensured if the tools are working properly and if the condi...

Страница 7: ...sibility The component must be compatible with all parts of the bicycle Only use original spare parts The components must not be changed or modified The component must not be used if it is damaged or...

Страница 8: ...t 12 135 mm Thru Axle 12 142 mm Thru Axle 12 150 mm Thru Axle Link XRC 950 T chap 3 3 p 9 chap 3 4 p 14 XRC 950 T EXC 1550 chap 3 3 p 9 chap 3 4 p 14 EX 1750 chap 3 3 p 9 chap 3 4 p 14 Standard Option...

Страница 9: ...unted without dismounting the axle Preparatory Steps Link Remove the brake disc see instructions of the manufacturer Clean the hub 1 end cap 3 axle 2 ball bearing 4 hub shell Required Material Specifi...

Страница 10: ...mm open end wrench QR end caps 5 mm Allen key 2 If the end caps cannot be loosened this way the axle has to be dismounted see following The axle only has to be dismounted if the end caps cannot be dis...

Страница 11: ...th the special strap into the vise Required material see table on page 9 4 Unscrew the end cap and remove it 20 mm 15 mm und 9 mm end caps 22 mm open end wrench QR end caps 5 mm Allen key 5 Remove the...

Страница 12: ...e 4 Slightly grease the bearing fig 3 1 2 and put it onto the disc side with the colored side facing out wards 5 Put the dismounting tool onto the axle 6 Put the mounting tool onto the bearing The dis...

Страница 13: ...the non disc side or loosen the bearing 11 Repeat previous steps until the hub is turning smoothly 1 Grease the bearings and the inner surface of both end caps fig 3 1 1 2 Screw on both end caps fig...

Страница 14: ...Swiss multipurpose grease HXTXXX00NMG20S as required NOTICE Risk of damaging the end caps To avoid damages only use grind clamping jaws aluminum clamping jaws or special tools to clamp the end caps Fo...

Страница 15: ...the accessible parts of the hub with a dry cloth 2 Grease both bearings and the contact surface of the end caps Required material see table on page 14 1 Put both end caps onto the hub by hand Note Th...

Страница 16: ...ditions frequent rides in rain mud snow 6 months as required Big service see Technical Manual at www dtswiss com normal operating conditions extreme operating conditions frequent rides in rain mud sno...

Страница 17: ...ell rotor 11 rotor 4 hub shell 8 spacer 12 end cap right Preparatory Steps Link Remove the cassette see instructions of the manufacturer Remove the brake disc Clean the hub Required Material Specifica...

Страница 18: ...the left end cap fig 4 1 1 into a vise 2 Pull off the wheel respectively the hub 3 Clamp the left end cap fig 4 1 13 into a vise 4 Pull off the wheel respectively the hub Take care that the rotor doe...

Страница 19: ...toothing of the rotor and the ring nut 5 Check the rotor for damages Grooves from the cassette are no damages These are normal signs of usage 6 Remove bad notches from the rotor using a file 7 Clean t...

Страница 20: ...small diameter of the spring must be placed on the star ratchet 1 Grease the rotor and put it onto the hub 2 Check if the rotor can be turned easily and if the star ratchets are locking 3 Grease both...

Страница 21: ...CLASSIC Wheels Technical Manual 21 Maintenance of the Rear Wheel Hub Ratchet System V2015 06_EN Closing Steps Link Mount the cassette see instructions of the manufacturer Mount the brake disc...

Страница 22: ...sive cleaners after each ride Check the proper fixation of the wheel before each ride Wheels for rim brakes Remove any contaminations especially oil and traces of grease from the brake surfaces Check...

Страница 23: ...rial Specification Amount spokey square TTSXXXXR05633S 1 if required nipple wrench hex TTSXXXXB05632S 1 if required nipple wrench Torx TTSXXXXS05630S 1 if required tensiometer DT tensio analog TETTAXX...

Страница 24: ...m spoke tension see chap 6 1 page 70 After finishing truing the wheel should be distressed once again There should be no more changes in the settings spoke tension radial and axial run out After distr...

Страница 25: ...and if necessary the tube and the rim tape Clean the wheel and check for damages Required Material Specification Amount spokey square TTSXXXXR05633S 1 if required nipple wrench hex TTSXXXXB05632S 1 i...

Страница 26: ...If the spoke is not broken but damaged it can be cut with a wire cutter or something similar 2 If necessary cut the spoke a Release the spoke using a screw clamp b Cut the spoke c Take off the screw c...

Страница 27: ...new nipple 3 Slide the nipple wrench onto the nipple To avoid damages to the nipples slide the nipple wrench as far as possible onto the nipple Required material see table on page 25 4 Tighten the sp...

Страница 28: ...Swiss recommends the reference book The Art of Wheelbuilding by Gerd Schraner ISBN 0964983532 Preparatory Steps Link All spokes are available in the correct lengths Required Material Specification Amo...

Страница 29: ...nces Max Tolerated Spoke Tension of the Higher Tightened Wheel Side Min Tolerated Spoke Tension of the Higher Tightened Wheel Side Average Spoke Tension of the Higher Tightened Wheel Side N N N Disc B...

Страница 30: ...dtswiss us com DT Swiss France S A S Parc d Activites de la SARREE Route de Gourdon F 06620 Le Bar sur Loup E Mail service fr dtswiss com DT Swiss Asia Ltd No 26 21st Road Industrial Park Taichung Ci...

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