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background image

1.877.377.6769

Fax: 909.930.3335

Title:

Mini

Doc No.:

074

-

1001

-

AEC

Rev: NR

Page#:

-

20

-

Description:

Lighting Inverter Maintenance Manual

Date: 05/28/2020

Factory

-

trained personnel should perform maintenance only. Factory training is available. Training can be

done on

-

site, over the phone or at the factory. Various maintenance contracts are available; please contact

“Customer Service” for more details.

4.1

SAFETY PRECAUTIONS

SHEETS BEFORE WORKING ON

OR NEAR THE BATTERIES.

AND BATTERY

CABINETS MUST BE KEPT FREE OF STANDING PUDDLES OF

ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT

ARE RE-

QUIRED FOR ALL OPERATIONS INVOLVING THE HANDLING, INSTALLATION, OR
MAINTENANCE OF THE UPS SYSTEM AND ANY

PROCEDURES COULD RESULT IN DEATH, INJURY OR

DAMAGE TO EQUIPMENT.

HIGH VOLTAGES

SHOULD BE USED, PARTICULARLY FOR OSCILLOSCOPES AND PROBES.

BEFORE

INITIATING CONTACT OR USING TOOLS. EVEN WHEN THE POWER

OPERATING NEAR ANY BATTERIES.

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Содержание Defender Mini

Страница 1: ...te 05 28 2020 Maintenance Manual Phone 1 877 DSPM POWER 1 877 377 6769 Fax 909 930 3335 Website www DSPManufacturing com E Mail techsupport dspmanufacturing com 75 Price Each Defender Mini Online Emergency Lighting Inverter Eternalight Mini Online Emergency Lighting Inverter Cobra Mini Standby Emergency Lighting Inverter Eternalight Mini Standby Emergency Lighting Inverter ...

Страница 2: ...e 05 28 2020 TABLE OF CONTENTS TABLE OF CONTENTS 2 REVISION HISTORY 4 REPRODUCTION OR DISTRIBUTION FORBIDDEN 5 6 6 IMPORTANT SAFETY INSTRUCTIONS 7 7 CHAPTER 1 11 12 12 12 13 13 13 1 13 14 2 14 14 3 14 15 4 15 16 5 16 CHAPTER 2 SPECIFICATIONS 17 1 17 17 17 17 17 17 17 17 18 18 18 18 18 439 S Stoddard Avenue San Bernardino CA 92401 ...

Страница 3: ...0 CHAPTER 3 FIELD REPLACEABLE UNITS FRUS 19 19 19 CHAPTER 4 MAINTENANCE 20 20 21 22 22 22 22 22 6 22 22 1 25 2 27 7 27 29 30 CHAPTER 5 DISPLAYS 31 31 8 31 CHAPTER 6 OPERATION AND PROCEDURE 33 33 33 33 33 CHAPTER 7 SYSTEM OPTIONS 34 34 36 2 38 CHAPTER 8 APPENDIXES 39 39 3 39 4 40 9 41 10 42 43 46 439 S Stoddard Avenue San Bernardino CA 92401 ...

Страница 4: ... 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 4 Description Lighting Inverter Maintenance Manual Date 05 28 2020 REVISION HISTORY REV LIST OF EFFECTIVE PAGES 44 A 439 S Stoddard Avenue San Bernardino CA 92401 ...

Страница 5: ...enance Manual Date 05 28 2020 Digital Signal Power Manufacturer Inc Digital Signal Power Manufacturer Digital Signal Power Manufacturer Digital Signal Power Manufac turer Digital Signal Power Manufacturer 2020 Digital Signal Power Manufacturer Inc All rights reserved 439 S Stoddard Avenue San Bernardino CA 92401 ...

Страница 6: ...abel found on the right side and inside door panel available Model Model Number S O Number Input Voltage Output Voltage Power Rating and Frequency About this Manual Thank you for selecting this Emergency Lighting Inverter System ELI It provides you with perfect protection for connected loads and equipment It includes important safety and instruc tions for operating the Emergency Lighting Inverter ...

Страница 7: ...e and correspondence is required ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN VERTER SYSTEM Uninterruptible Power System OR BATTERY SYSTEMS FAILURE TO DO SO COULD RESULT IN ELECTROCUTION FIRE EXPLOSION OR EQUIPMENT FAIL URE IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Notes and Safety Information Following safety precautions is important when operating or servicing elec...

Страница 8: ...MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS IT HAS BEEN TESTED AND FOUND TO COMPLY WITHIN THE LIMITS FOR A COMPUTING DE VICE PURSUANT TO SUB PART J OF PART 15 OF FCC RULES WHICH ARE DE SIGNED TO PROVIDE REASONABLE PROTECTION AGAINST SUCH INTERFER ENCE WHEN OPERATED IN A COMMERCIAL ENVIRONMENT LETHAL VOLTAGES EXIST WITHIN THE EQUIPMENT DURING OPERATION OB SERVE ALL WARNINGS AND CAUTIONS IN THIS ...

Страница 9: ...ance Manual Date 05 28 2020 EXPLOSION FIRE EQUIPMENT FAILURE OR ELECTROCUTION PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT TO PREVENT AN ACCIDENT THAT COULD RE SULT IN INJURY OR DEATH BE RECYCLED RATHER THAN DISCARDED IS HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC BE OBSERVED WHEN WORKING ON BATTERIES ...

Страница 10: ...BE FOLLOWED DO NOT SMOKE WHEN NEAR BATTERIES DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA 8 TOUCH ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT THE EMERGEN CY LIGHTING INVERTER SYSTEM FROM THE MAIN SUPPLY BEFORE IN STALLING AN INTERFACE SIGNAL CABLE RECONNECT THE POWER ONLY AFTER SIGNALING INTERCONNECTIONS HAVE BEEN MADE DO NOT DISMANTLE THE EM...

Страница 11: ...attery Management system in this unit uses a Digital Signal Processing Pulse Width Modulation DSP PWM Smart Battery Monitoring System for managing the system batteries The DSP PWM Smart Battery Monitoring System is temperature compensated resulting in maintaining maximum runtime and battery life The microprocessor controls recharge and the DSP PWM offer overcharge pro tection incorporates double c...

Страница 12: ...1 877 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 12 Description Lighting Inverter Maintenance Manual Date 05 28 2020 1 3 THEORY OF OPERATION 11 3 5 UPS Problem ...

Страница 13: ...20 ECM208 and ECM277 Environmental Control Module 2 NOF Normally OFF Circuit 120Vac or 277Vac 3 NOH Normally OFF Hold On Circuit 120Vac or 277Vac 4 OCB Output Circuit Breaker s 120Vac or 277Vac 5 EPO Emergency Power Off 6 EPO Emergency Power Off 7 RSSP Remote Indicator Panel 8 SNMP SNMP Card 9 FAX Fax Modem 10 MB Modbus Interface 11 FC Form C Contacts 12 STU3 Onsite Startup 13 EW Extended Warranty...

Страница 14: ...1 877 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 14 Description Lighting Inverter Maintenance Manual Date 05 28 2020 ...

Страница 15: ...1 877 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 15 Description Lighting Inverter Maintenance Manual Date 05 28 2020 ...

Страница 16: ...7 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 16 Description Lighting Inverter Maintenance Manual Date 05 28 2020 Figure 5 Single Line Drawings External Maintenance Bypass Operation ...

Страница 17: ... of the UPS front door and the exterior side of the unit The power rating in Table 1 are kW values when KVA is displayed on System Label divide kVA in Table by 8 for correct dimensions Table 1 Mini Power Rating UPS Battery Weigh t British Battery Type Voltage VAC Output Safety Series Cabinet Cabinet Com Ther mal Protec tion Approv als Dimensions Dimensions bined Unit KVA KW W H D W H D lbs BTU s I...

Страница 18: ... dips too low the test is terminated prematurely and a entry is record ed in the alarm log accordingly Two minutes into the battery run test the voltage power date and time are logged in the battery log This is a feature that is standard in our 3 phase power supplies Water Dots are placed on every shelf and door panel to indicate if moisture is present or has got inside the unit The Dots are origi...

Страница 19: ...1 877 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 19 Description Lighting Inverter Maintenance Manual Date 05 28 2020 3 2 All Other Parts ...

Страница 20: ...tomer Service for more details 4 1 SAFETY PRECAUTIONS SHEETS BEFORE WORKING ON OR NEAR THE BATTERIES AND BATTERY CABINETS MUST BE KEPT FREE OF STANDING PUDDLES OF ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT ARE RE QUIRED FOR ALL OPERATIONS INVOLVING THE HANDLING INSTALLATION OR MAINTENANCE OF THE UPS SYSTEM AND ANY PROCEDURES COULD RESULT IN DEATH INJURY OR DAMAGE TO EQUIPMENT HIGH...

Страница 21: ...GE AT THE FILTER CAPACITORS AND POWER CONTACT 2 YOURSELF FROM THE RISK ELECTROCUITION BY REFERRING SERVICE TO QUALIFIED PERSONNEL ON LY 4 4 1 Maintaining an Operator s Log Servicing Agreement the UPS system should be tested and measurement taken log in a Operator s Maintenance Log Failure to maintain a valid maintenance log could result in the voiding of all warranties DSPM recommends the download...

Страница 22: ... bat teries log could result in the voiding of all warranties DSPM recommends the uses and downloading of the entries should contain the entries in our recom mended log OTC 130 Amp Digital Battery Load Tester OTC3182 Associated Equipment 6026 ATEC 6 12V 135 Amp Figure 6 4 4 3 C Establishing Batteries Serial Numbers Establish a system to identify individual batteries Such a system that can be used ...

Страница 23: ...3 Description Lighting Inverter Maintenance Manual Date 05 28 2020 Test Date Location Battery Model Batteries per string Enclosure Temperature Ambient Temperature Float Voltage V Float Current A Test Load A or Watts Test end Voltage Test Spec Runtime Test Actual Runtime Serial ...

Страница 24: ...6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 24 Description Lighting Inverter Maintenance Manual Date 05 28 2020 Voltage Under load Ohmic Value Battery Temp Observations Result Technician Date ...

Страница 25: ...e 12 0 72 Vdc Test Load A or Watts 60 2 Amp Test Spec Runtime 90 minutes Test Actual Runtime 30 minutes Serial Voltage Under load Ohmic Value Battery Temp Observations Battery 1 12 5 Vdc 7 mΩ 30O Battery 2 XXXXX XXX XXX Battery 3 XXXXX XXX XXX Battery 4 XXXXX XXX XXX Battery 5 XXXXX XXX XXX Battery 6 XXXXX XXX XXX Battery 7 XXXXX XXX XXX Battery 8 XXXXX XXX XXX Battery 9 XXXXX XXX XXX Battery 10 X...

Страница 26: ...st Load A or Watts 22 5 Amp Test Spec Runtime 90 minutes Test Actual Runtime 30 minutes Serial Voltage Under load Ohmic Value Battery Temp Observations Battery XXX XXXXX XXX XXX Battery 706 XXXXX XXX XXX Battery 707 XXXXX XXX XXX Battery 708 XXXXX XXX XXX Battery 709 XXXXX XXX XXX Battery 710 XXXXX XXX XXX Battery 711 XXXXX XXX XXX Battery 712 XXXXX XXX XXX Battery 713 XXXXX XXX XXX Battery 714 XX...

Страница 27: ...e all recorded voltages should be measure with True RMS meters Close the Output Breakers Operator s Model Location Model Number S O Number Power Rating and Frequency Input Voltage Output Voltage Enclosure Temperature Ambient Temperature Test Date Installation Date Initial Checks Set the input Circuit Breaker and the Battery Breaker to the Off position Remove all Voltage sources from system while d...

Страница 28: ...e system below Input Voltage L to N __________ or L1 to L2 __________ Output Voltage and Current L1 to N __________ L2 to N __________ IL1 __________ IL2 __________ Note all recorded voltages should be measure with True RMS meters Secure cabinet doors your system is back on line Report any abnormalities observed in test in the Results section below Result Technician Date ...

Страница 29: ...EAKER INDICATES A SERIOUS PROBLEM THAT MAY RESULT IN SERIOUS INJURY THE BATTERY ELECTROLYTE IS A DILUTED SULFURIC ACID THAT IS HARMFUL TO THE SKIN AND EYES IT IS ELECTRICALLY CONDUCTIVE AND THE EYES FLUSH THOROUGHLY AND IMMEDIATELY WITH WATER SEEK BE RECYCLED RATHER THAN DIS CARDED IS HARM FUL TO THE SKIN AND EYES AND MAY BE TOXIC BE OBSERVED WHEN WORKING ON BATTERIES BE CAREFUL NOT TO TOUCH OR GR...

Страница 30: ...ND 84 VDC AS TESTED AT THE TOP OF CB2 REFER TO FIGURE 10 SYSTEM COMPONENT LAYOUT AFTER SERVICING THE BATTERIES ENSURE THAT EACH STRING EACH STRING IS 6 BATTERIES TOTAL CONSIST OF THE NUMBER OF BATTERIES INDICATED BY THE BATTERY LAYOUT AND THE MEASURED VOLTAGE FROM THE FIRST TO THE LAST BATTERY IS WITHIN THE VOLTAGE RANGE STATED ABOVE 4 4 5 CHARGING OF THE BATTERIES The Emergency Lighting Inverter ...

Страница 31: ...capacity 5 1 2 Load Indicator 2 Icon indicates load capacity in quarter increment Note Depending on unit size the indicator may not indicate the actual load 5 1 3 AC Input Voltage 4 System will display ac voltage applied to UPS utility input 5 1 4 AC Output Voltage 5 System will display ac voltage provided by UPS to the load 5 1 5 Other Indicators 3 Mute This icon appears whenever the ups is in si...

Страница 32: ... 05 28 2020 5 1 6 Button Operation ON Key Press this button to turn on UPS Press this button for 5 seconds to activate the battery test OFF Key Press this button to turn off UPS ESC Key Press this button for 5 seconds to disable or enable alarm Enter ESC Press both button simultaneously for 5 seconds the UPS will enter bypass mode ...

Страница 33: ...reen press the ON key see Figure 8 until the unit gives a beep and input relay closes 6 2 Press and hold the OFF key until the inverter beeps 6 3 BATTERY RUN AUDIBLE ALARM When the system is running on Battery Backup mode the system will emit an audible alarm The alarm stops when the Emergency Lighting Inverter System returns to Normal mode operation Press ing the ESC key for 5 seconds can silence...

Страница 34: ... Both are excellent options when the customization needs is to provide in addition power only in cases of emergency i e exiting lighting or evacuation power The difference between the two is that the NOH feature allows the emergency circuit up to 10 minutes to remain energized after the utility power is re stored This means that in the event of an AC power outage the fixtures lamps and or loads co...

Страница 35: ... emails to anyone on the network if an email server is available DSPM will remain at the cutting edge of technology and convenience by having FAX as an option on its 3 phase power supplies The FAX will be able to send emails to interested parties when a problem with the power supply occurs FC Form C Contacts Form C Contacts is an option to be used when it is necessary to turn on or off one device ...

Страница 36: ... Title Mini Doc No 074 1001 AEC Rev NR Page 36 Description Lighting Inverter Maintenance Manual Date 05 28 2020 7 2 SERVICE PROGRAM DESCRIPTIONS TOS Equipment Turn On Service WITHOUT On Site Warranty CI Certification Inspection Visit ...

Страница 37: ...1 877 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 37 Description Lighting Inverter Maintenance Manual Date 05 28 2020 ...

Страница 38: ...TS EXPANSES EMERGENCY CALLS PREVENTIVE MAINTENANCE 8 5 Mon Fri X X1 X CI Service is as per customer request X X SW58 8 5 Mon Fri X X X X SW724 7 days per week 24 hours per day Except Holidays X X X X SW365 7 days per week 24 hours per day Including Holidays X X X X SF58 n 8 5 Mon Fri X X X X X SF724 n 7 days per week 24 hours per day Except Holidays X X X X X SF365 n 7 days per week 24 hours per d...

Страница 39: ... incorrect or charger failed E12 Bat Volt Low Battery Voltage Low E14 Over Load UPS is overloaded E18 Fan Fail Fans are not working properly E19 Over Temperature High ambient temperature or the ventilation hole has been obstructed E51 Wiring Fault Line and neutral conductors of UPS Input are reversed or the Ground is disconnected A56 Bat Volt Low Battery voltage is low A57 Bat Cap Low Battery capa...

Страница 40: ...e to extremely low battery voltage UPS will switch back to ONLINE Mode when utili ty is restored Battery Disconnected Battery Re place Batteries are not connected to the system Check batteries connections ensure all wires are properly fastened UPS has failed in Battery Test Contact DSPM for battery replacements immediate ly Fault Over Temperature High ambient temperature 1 Shutdown UPS Check venti...

Страница 41: ...lasti Dip by Performix is illustrated in Figures 9 The illustration is only an example of how to insulate your tools i e you may want to insulate the open end of the wrench The product give the user a lot of flexibility when it comes to how many coats to apply as many as you want Applying multiple coats by following the instructions on the can should insulate sufficiently Figures 9 DSPM cannot con...

Страница 42: ...ce Manual Date 05 28 2020 System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter Do not attempt to service If you need technical assistance please contact DSPM Maintenance should only be performed by factory trained or qualified personnel Figure 10 ...

Страница 43: ...ntenance Manual Date 05 28 2020 DSPM Corporation products and systems are in our opinion the finest available We take pride in our products and DSPM Manufactured Battery Cabinets not including batteries As provided herein each DSPM manufactured i one year from the period of ith a func tionally equivalent battery ...

Страница 44: ...anufactured Battery Cabinet DSPM S opinion such work can be performed in less time with less expense and in closer proximity to the DSPM product CONTACT OR WHERE A SIX 6 FOOT CLEAR ANCE FROM A PATIENT CANNOT BE MAINTAINED AT WARRANTY MAY BE USED IN APPLICATIONS Pro Rated Battery Chart Years Percentage 1 100 2 66 3 44 4 29 5 19 6 15 7 8 8 5 9 3 10 2 ...

Страница 45: ... Doc No 074 1001 AEC Rev NR Page 45 Description Lighting Inverter Maintenance Manual Date 05 28 2020 IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT SPECIAL INCIDENTAL The warranty does not apply to batteries used in cycle applications ...

Страница 46: ...1 877 377 6769 Fax 909 930 3335 Title Mini Doc No 074 1001 AEC Rev NR Page 46 Description Lighting Inverter Maintenance Manual Date 05 28 2020 8 3 notes ...

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