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DR

®

 POWERWAGON

 Safety & Operating Instructions 

 

21 

Ref# Part 

Description 

72 

112061 

Key Switch w/ Hardware & 
Key for Recoil-Start 

73 

112051 

Key Switch w/ Hardware & 
Key for Electric-Start 

75 109461 Throttle 

Cable 

76 

111611 

Screw 3/8" x 2-3/4" 

77 

111341 

Screw 7/16" Fine x 3/4" 

78 

110201 

Gear Box (Transmission) 

79 

124341 

4.5 HP Centura E/S Engine 

80 

124331 

4.5 HP Centura Manual-Start 
Engine 

81 

112481 

Star Lock Washer 1/4" 

82 

127371 

Decal for Control Panel 

83 

109841 

Decal for Shift Gate 

84 

111311 

Shift, Tie Rod 

85 110191 Shift 

Gate 

86-87  105031 

Shift Lever, One Piece 

88 

111871 

Spacer 1/4" x 1" 

91 

109281 

Throttle Spring Bracket 

92 

132341 

Cap Screw 5/16" x 2" 

93 

106381 

Flat Key 3/16" Sq. x 1-1/2" 

97 

110591 

#41Drive Chain, Half Link 

98 

111901 

Spacer for Belt Idler 3/8" x 1" 

99 

109641 

Flexible Conduit-Black 1/4" 
ID-30" per 

100 

109651 

Split Flexible Conduit 7/16"-
40" per 

101 

110391 

Wire Harness for Manual-
Starting Model 

103 

111941 

Throttle Return Spring 

105 

111631 

Screw for Throttle Handle 10-
32 x 1-1/2" 

106 

111731 

Thread Rolling Screw 5/16" x 
1/2" 

Ref# Part 

Description 

107 

112431 

Lock Washer 5/16" split 

108 

110421 

Wire Harness for Electric-
Starting Model 

109 110291 

Dump 

Handle 

110 

112171 

A/T Tire/Wheel 13 x 500-6 

111 

112031 

Support for Bed Frames 

112 

109381 

Bed Support Pivot Bushing 

113 

109361 

Bumper Strip/Flat Bed 1-1/2" 
x 7-1/2" 

114 

109481 

Cap for 1" Round Tubing 

115 

109491 

Cap for 3/4" Round Tubing 

116 

112361 

Wheel  13 x 5.00 - 6 Turf-Tire 

117 110441  Latch 

Hook 

118 109261  Latch 

Hook 

Bracket 

119 

109231 

Chain Tension Bracket 

120 110271  Chain 

Guard 

121 

129331 

Large Molded Body 

122 

111511 

3/8" x 1-1/2" Large Bolt 

124 

110731 

1/4" x 2-1/2" Cap Screw 

130 

123401 

Air Filter Centura Engine 

131 

111241 

Snap Ring 5/8" Short 
Diameter 

132 

111891 

1" x 3/4" ID 1" OD Axle 
Spacer 

133 

111881 

1-1/4" x 3/4" ID 1" OD Axle 
Spacer 

135 

111491 

1/4" x 1" Cap Screw 

136 110691  5/16" 

-18 

Nut 

137 

112501 

5/16" Star Lock Washer 

138 112521  Nylon 

Shim 

Washer 

139 

112391 

3/8" Flat Washer 

140 109321  Rubber 

Bumper 

141 

109331 

Bumper Mount Screw

Содержание POWERWAGON SUBURBAN

Страница 1: ...tructions as well as the engine manufacturer s owner s manual contain important information concerning safety operating procedures maintenance troubleshooting and assembly tips Everyone who operates t...

Страница 2: ...s quickly as possible When you do call or write please have your serial number and or order number handy it will speed things up We also hope to hear from you on how much you like your new helper And...

Страница 3: ...illing gasoline and don t fill the tank while the engine is running or if you are smoking Remember The gas fill on the DR POWERWAGON is located beneath the dump body Keep this in mind as you work to a...

Страница 4: ...any conditions remove cut bend weld or change standard parts on the DR POWERWAGON A change made on your own can make the equipment unsafe and may void your warranty Some state and local regulations r...

Страница 5: ...u have questions or you are less than 100 satisfied with your DR POWERWAGON please write or call us at 1 800 DR OWNER 376 9637 We ll do everything possible to answer your questions or make things righ...

Страница 6: ...ING 7 CHANGING BODIES 8 USING THE OPTIONAL STAKE BODY 9 MAINTENANCE 10 BATTERY 10 CHANGING THE OIL PLEASE SEE ENGINE MANUFACTURER S OWNER S MANUAL CLEANING REPLACING THE CARTRIDGE AIR CLEANER PLEASE S...

Страница 7: ...ion the cable assembly on the right side of the frame when standing in the operating position Secure the cable assembly to the frame with the cable tie provided Figure 1 2 Position the upper handlebar...

Страница 8: ...u fill to avoid overfilling Please refer to your engine manufacturer s owner s manual for more detailed oil information 2 Fill the gas tank Figure 4 with fresh unleaded gas to within 1 4 of the top to...

Страница 9: ...DR POWERWAGON Safety Operating Instructions 3 Controls Features Figure 6...

Страница 10: ...as the engine starts release the key If the engine doesn t start repeat priming and try again Note Holding the throttle control lever at half throttle may help with starting If the engine won t start...

Страница 11: ...milar lubricant into the switch Engaging the Transmission Forward Gears To shift the transmission from neutral into the forward gears first release the throttle lever then move the shift lever forward...

Страница 12: ...s Use a first gear and move slowly if the ground is rough especially with a full load Be sure you re in low gear before starting down a slope Shifting mid slope can be awkward We do not recommend usin...

Страница 13: ...ter trips On a slope a heavy load will tend to shift to the downhill side of the body Again it is safer to make several smaller lighter trips Reminder The gas fill is located below the dump body Plan...

Страница 14: ...emove the front panel for easy dumping See page 9 for more information on using the optional stake body Changing Bodies If you ve purchased the optional stake body with your DR POWERWAGON you ll find...

Страница 15: ...rsized loads such as fencing gardening tools tree limbs rocks etc you can remove the front and two side panels on the stake body Figure 17 Reversing the front panel for controlled dumping If you re sp...

Страница 16: ...retaining post Figures 20 21 Battery Electric Starting Models Proper care can lengthen the life of a battery Follow these recommendations to ensure your battery s best performance and long life Do not...

Страница 17: ...mps the battery may need to be charged for as much as 24 hours Note Using the recoil starter and then running the engine will not recharge a dead battery Changing the Oil Please refer to your engine m...

Страница 18: ...r lubricant WARNING Always disconnect the spark plug wire before servicing your machine 1 There is a grease zerk above the caster wheel Figure 22 Grease it occasionally to keep the caster swiveling fr...

Страница 19: ...brake cable with FLUID FILM or similar lubricant Figure 25 The lower brake cable is located on the right side of the machine just behind the front wheel 5 Lubricate the throttle cable with FLUID FILM...

Страница 20: ...h the parking brake set 4 If the machine does move turn the nut on the transaxle Figures 27 28 1 4 turn clockwise to tighten the brake Repeat Steps 1 3 and readjust if needed Note Turn the nut only 1...

Страница 21: ...s the brake pad the backing plate and two small actuator pins As you let the caliper hang from its attaching hardware keep track of these parts they could fall out Clean away any debris from the calip...

Страница 22: ...2 open end adjustable or socket wrenches WARNING Always disconnect the spark plug wire before servicing your machine 1 Remove the dump body 2 Move the shift lever into the reverse position 3 Loosen an...

Страница 23: ...r oil into the cylinder hole Pull the recoil starter rope until you feel strong resistance This will coat the piston and seat the valves to prevent moisture buildup Replace the air filters Please refe...

Страница 24: ...ure that your engine has proper the amount of oil Check the air intake holes on top of the engine They should be free and clear of debris If they get clogged the engine may be damaged by overheating C...

Страница 25: ...high gears Shift lever needs adjusting Adjust tie rod eye bolt Please see page 16 for additional information Wheels Lacks traction Try to even out load and add more weight to bed Lift up slightly on...

Страница 26: ...32 110571 Parking Brake Latch 33 111081 Plugs for 1 14 GA Square Tubing 34 109251 Right Corner Bracket 35 111281 Rod Ends 5 16 24 Male 36 110971 Roll Pin for Brake 3 16 x 1 3 4 Ref Part Description 37...

Страница 27: ...odel 103 111941 Throttle Return Spring 105 111631 Screw for Throttle Handle 10 32 x 1 1 2 106 111731 Thread Rolling Screw 5 16 x 1 2 Ref Part Description 107 112431 Lock Washer 5 16 split 108 110421 W...

Страница 28: ...DR POWERWAGON Safety Operating Instructions 22 Main Frame Assembly Figure 35...

Страница 29: ...DR POWERWAGON Safety Operating Instructions 23 Handlebar Controls Assembly Figure 35...

Страница 30: ...DR POWERWAGON Safety Operating Instructions 24 Axle Assembly Figure 36...

Страница 31: ...DR POWERWAGON Safety Operating Instructions 25 Molded Body Assembly Figure 37...

Страница 32: ...DR POWERWAGON Safety Operating Instructions 26 Stake Body Assembly Figure 38...

Страница 33: ...DR POWERWAGON Safety Operating Instructions 27 Notes...

Страница 34: ...DR POWERWAGON Safety Operating Instructions 28 Notes...

Страница 35: ...DR POWERWAGON Safety Operating Instructions 29...

Страница 36: ...ion See the chart on page 2 for proper air pressure 9 AIR FILTER A clean air filter will mean a much easier starting and cooler running engine Please refer to your engine manufacturer s owner s manual...

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