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13
Take extra care when raising and lowering the beam as it is very heavy.
Having a second person assist with raising or lowering the beam is
recommended to prevent injury. Be sure to keep hands away from any
possible pinch points.
Installing the Beam Assembly
1.
Get help from another person to stand the beam upright on a flat level
surface (
Figure 18
). Have the helper support the beam as you perform the
following steps.
2.
Remove the Pin and Hitch Clip from the Beam Support Bracket. Position the
Reservoir Assembly so that the Beam Support Bracket is in between the Tabs
on the Beam Assembly (
Figure 19
).
3.
Slide the Pin through the aligned holes and secure with the Hitch Clip. You
may need to have a helper lift up on the Tow Bar for the Holes to align.
4.
Leave the beam in the upright position for the next steps.
Installing the Hydraulic Hoses
Note:
There are three hydraulic hoses listed below, each of them has one end fixed
on the fitting by the manufacturer, the other end needs to be attached. The
Hoses are labeled on the ends for easy installation.
1.
Oil Suction Hose, labeled as
①
, comes from the bottom of the Oil Reservoir
(
Figure 20
). Loosen the Hose Clamp on the open end of this hose using a
flat head Screwdriver and connect the hose to the fitting on the bottom of
the Pump. Tighten the hose clamp.
2.
Pump/Valve Connecting Hose, labeled as
②
, comes from the bottom of the
valve on the Beam Assembly (
Figure 21
). Apply some Hydraulic Fluid to the
O-Ring (11mm X 2mm) from Hardware Kit #4 and place the O-Ring into the
groove of the fitting on top of the Pump (
Figure 22
). Screw the open end of
this hose onto the fitting on top of the pump using a 27mm Wrench (or
adjustable wrench) (
Figure 20
).
3.
Oil Return Hose labeled as
③,
comes from the front of the valve on the
Beam Assembly (
Figure 21
). Apply some Hydraulic Fluid to the O-Ring
(11mm X 2mm) from Hardware Kit #4 and place the O-Ring into the groove
at the end of Threaded Fitting on the Oil Reservoir (
Figure 22
). Screw the
open end of this hose onto the Oil Reservoir using a 27mm Wrench (or
adjustable wrench) to tighten the hose (
Figure 20
).
Note:
Check all hydraulic hoses at both ends for tightness. Tighten as needed.
Figure 22
O-Ring
O-Ring
Threaded
Fitting
Pump
Oil
Reservoir
Pin and
Hitch Clip
Figure 19
Beam
Assembly
Reservoir
Assembly
Pin and
Hitch Clip
Figure 18
Beam
Assembly
Beam Support
Bracket
Reservoir
Assembly
Tabs
Figure 20
Oil Suction
Hose
①
Hose
Clamp
Oil Return
Hose
③
Pump/Valve
Connecting
Hose
②
Pump
Oil
Reservoir
Figure 21
Oil Suction
Hose
①
Oil Return
Hose
③
Pump/Valve
Connecting
Hose
②