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          19

 

Replacing the Chipper Knife 

The DR 9.5 Chipper Shredder is shipped with a sharp Chipper Knife and 
depending upon material being chipped we've found it can remain acceptably 
sharp for 40 plus hours.  When you notice diminished self-feeding, it is time to 
replace the knife.  You may also choose to have the knife sharpened instead as 
described on the next page. 

NOTICE:

  Electric Start Models-You will need to block underneath the electric 

start model to support the machine when the Leg is removed in step 1. 

Tools and Supplies needed: 

 

1/2" Wrench 

 

1/2" Deep Socket 

 

3/16" Allen Wrench 

 

Awl  

 

Gloves 

1.

 

Use a 1/2" Wrench to remove the nine Locknuts that secure the 
Hammermill Housing/Shredder Hopper Assembly (also the Leg for Electric 
Start Models) (

Figure 24

).  Lift the Assembly off the machine. 

2.

 

Use a 1/2" Wrench to remove the three Locknuts that secure the Chipper 
Chute and lift it off the machine (

Figure 25

). 

3.

 

Rotate the Flywheel until the Locknut is visible through the Locknut Access 
Hole. (

Figure 26

). 

4.

 

Clean out the heads of the Allen Screws with an awl or sharp tool (

Figure 

27

). 

5.

 

Insert a 3/16” Allen wrench into the head of the screw and a 1/2" Deep 
Socket on the Locknut through the Locknut Access Hole (

Figure 26

) and 

remove the Locknut and Screw. 

Note:

  Take care not to drop the Allen Screw or Locknut into the machine. 

6.

 

Rotate the Hammer Mill Assembly until the outer Locknut is visible 
through the Locknut Access Cutout. 

7.

 

Repeat Steps 6 and 7 for the remaining Screw and Locknut. 

8.

 

Remove the dull or damaged Knife and visually inspect the Knife mounting 
area and be sure they are clean.  Metal burrs may need filing so that the 
replacement Knife will be able to mount flush against the Flywheel. 

9.

 

Install a new or sharpened Knife and finger tighten the Allen Screws and 
Locknuts. 

Note:

  New Allen Screws and Locknuts are provided with each new Chipper Knife. 

10.

 

Using a 3/16" Allen Wrench on the Screw and a 1/2" Deep Socket on the 
Locknut, tighten the hardware to secure the Chipper Knife. 

11.

 

Double-check both Screws for tightness one more time. 

12.

 

Reinstall the Chipper Hopper and Hammer Mill Housing/Shredder 
Hopper Assembly (also the Leg for Electric Start Models). 

Chipper 
Knife 

Figure 27 

Allen 
Screws 

Flywheel 

Locknut 
Access 
Hole 

Figure 26 

Flywheel 

Locknut 

Locknut 
Access 
Cutout 

Chipper Chute 

Figure 25 

Locknuts (3) 

Figure 24 

Locknuts (2) 
(not Shown) 

Hammermill 
Housing  

Shredder 
Hopper 

Locknuts (7) 

Содержание DR 9.5

Страница 1: ...ns before operating the DR 9 5 CHIPPER SHREDDER DR 9 5 CHIPPER SHREDDER SAFETY OPERATING INSTRUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 W...

Страница 2: ...p For your convenience and ready reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Power Equipm...

Страница 3: ...Free 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you Chapter 1 General Safety Rules Labels Your DR 9 5 Chipper Shredder carries prominent labels as r...

Страница 4: ...gic accidents can occur if the operator is not alert to the presence of children and pets Children are often attracted to the machine and the chipping shredding activity Never assume that children wil...

Страница 5: ...er Shredder quickly see Stopping the Engine in Chapter 3 Never operate your unit on a slippery wet muddy or icy surface Exercise caution to avoid slipping or falling See manufacturer s instructions fo...

Страница 6: ...Shredder in a safe manner Contact us at www DRpower com or call Toll Free 1 800 DR OWNER 376 9637 for assistance Never try to pick up move or transport the machine while the Engine is running or the...

Страница 7: ...procedures If you have any questions at all please feel free to contact us at www DRpower com DR 9 5 Chipper Shredder Controls and Features Pneumatic Tires Chipper Chute Shredder Hopper 9 5 FT LBS To...

Страница 8: ...9 5 Chipper Shredder Power Unit Leg Product Pack Safety and Operating Instructions Manual Engine Manual Hardware Bag Manual Start Product Pack Contents Figure 3a and List below Item Part Description Q...

Страница 9: ...ng a 1 2 Wrench Figure 6 Discard the nuts 2 Position the larger end of the Shredder Hopper on a flat surface and set the Hammermill Housing over the Shredder Hopper Figure 7 Secure with four 1 4 20 Bu...

Страница 10: ...are and return to step 3 6 Manual Start Model Secure the Hammermill Housing Shredder Hopper Assembly with nine seven in front and two in back 5 16 18 Flange Locknuts using a 1 2 Wrench Figure 8 and 9...

Страница 11: ...arge Deflector over and attach the other side as in step 1 Note Tighten the Bolts just until the rubber guard begins to deform No need to over tighten Adding Oil and Gasoline Engine Oil SAE 30 above 5...

Страница 12: ...ols Needed Tire Pressure Gauge Air Compressor or Hand Pump 1 Remove the Valve Stem Protective Cap Figure 15 and check the Tire pressure with a Tire Pressure Gauge 2 Check the manufacturers recommended...

Страница 13: ...ntil you feel resistance then pull the cord rapidly to start the Engine One or two pulls will usually start the Engine 4 As the Engine warms up slowly adjust the Choke to the right towards the Run pos...

Страница 14: ...extremely hard knots may not process as well as other materials Discard larger diameter or harder branch stubs before they become too short to control their feed rate Overloading the Chipper Chute wil...

Страница 15: ...t and length of material if you find that the material is processing without any difficulty Your judgment and operator experience is very important Be sure not to overload the machine by feeding too m...

Страница 16: ...ipper Chute and Shredder Hopper with a wooden stick 2 Check the Discharge Opening for clogs If it is clogged clear it with a stick 3 Start the machine and allow any remaining material to discharge 4 I...

Страница 17: ...Oil Tools and Supplies Needed 10mm Wrench Rags and approved Container for waste oil Small funnel Engine Oil see your Engine Manual for Oil specifications Note Drain the oil when the Engine is warm wa...

Страница 18: ...s and Supplies Needed Grease Gun Lithium Grease Clean Cloth 1 Wipe all dirt etc from the Grease Fittings on both Wheels with a clean cloth Figure 23 2 Apply no more than three pumps of quality general...

Страница 19: ...t a 3 16 Allen wrench into the head of the screw and a 1 2 Deep Socket on the Locknut through the Locknut Access Hole Figure 26 and remove the Locknut and Screw Note Take care not to drop the Allen Sc...

Страница 20: ...y how much material needs to be taken off to sharpen or to compensate for dents or gouges A new Chipper Knife has a 5 16 measurement between the short side bevel edge and the Knife mounting holes Figu...

Страница 21: ...and Flat Hammer 180 degrees making sure the order is correct J Hammer outermost Note Be sure you reinstall the Hammers and Spacers in exactly the same order that they were removed 5 Reinstall the Scre...

Страница 22: ...peratures Do not charge an already charged Battery In theory you cannot overcharge our Battery with a trickle charger however when a Battery is fully charged and the charger is still on it generates h...

Страница 23: ...f it in an environmentally sound way Do not dispose of a lead acid Battery in a fire the Battery may explode or leak Do not dispose of a lead acid Battery in your regular household trash Law in most a...

Страница 24: ...y be old change it if necessary Use a fuel stabilizer if you keep gas longer than one month Check the Throttle and Choke settings adjustment and travel The Spark Plug may be dirty or cracked change it...

Страница 25: ...ou may be operating the machine on too great an incline The machine should be level The Air Filter may be dirty change it following the procedure in the Engine Owner s Manual You may be using the wron...

Страница 26: ...Yzp 18 36504 Flywheel Balanced W Knife 19 37498 Chute Chipper w Label 20 36514 Guard Chipper 21 33804 Washer 344 Id X 88 Od X 12 22 37307 Hammer J 23 37306 Hammer Flat 24 36505 Shaft Hammer 25 36508...

Страница 27: ...CONTACT US AT www DRpower com 27 Schematic DR 9 5 CHIPPER SHREDDER...

Страница 28: ...75 3 10147 Bolt HCS 5 16 18 X 2 1 4 GR5 ZP 4 11241 Washer Flat 5 16 USS ZP 5 38935 Leg 6 39284 Cap Tube 7 8 7 38936 Support Leg 8 39206 Engine B S 9 5TQ E S 50st W Labels Ref Part Description 9 13447...

Страница 29: ...CONTACT US AT www DRpower com 29 Schematic ELECTRIC START UNIQUE PARTS...

Страница 30: ...30 DR 9 5 Chipper Shredder Notes...

Страница 31: ...ined by the manufacturer s owner s manuals The warranty holder is responsible for replacement of normally wearing parts such as the Battery knife hammers and hammer shafts Attachments and accessories...

Страница 32: ...dd the appropriate amount of stabilizer or gasoline additive Run the Engine for a short time to allow the additive to circulate Close the Fuel Shut Off Valve to prevent carburetor overflow and leakage...

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