Dover Wilden Original A8 Скачать руководство пользователя страница 5

3

WILDEN PUMP & ENGINEERING, LLC

WIL-10270-E-02

SECTION 3

THE WILDEN PUMP — HOW IT WORKS

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow 
pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

FIGURE 1  The air valve directs pres-
surized air to the back side of diaphragm 
A. The compressed air is applied directly 
to the liquid column separated by elas-
tomeric diaphragms. The diaphragm 
acts as a separation membrane between 
the compressed air and liquid, balanc-
ing the load and removing mechani-
cal stress from the diaphragm. The 
compressed air moves the diaphragm 
away from the center block of the pump. 
The opposite diaphragm is pulled in by 
the shaft connected to the pressur-
ized diaphragm. Diaphragm B is on its 
suction stroke; air behind the diaphragm 
has been forced out to the atmosphere 
through the exhaust port of the pump. 
The movement of diaphragm B toward 
the center block of the pump creates a 
vacuum within chamber B. Atmospheric 
pressure forces fluid into the inlet mani-
fold forcing the inlet valve ball off its 
seat. Liquid is free to move past the inlet 
valve ball and fill the liquid chamber (see 
shaded area).

FIGURE 2 

 

When the pressurized 

diaphragm, diaphragm A, reaches the 
limit of its discharge stroke, the air valve 
redirects pressurized air to the back 
side of diaphragm B. The pressurized 
air forces diaphragm B away from the 
center block while pulling diaphragm A 
to the center block. Diaphragm B is now 
on its discharge stroke. Diaphragm B 
forces the inlet valve ball onto its seat 
due to the hydraulic forces developed 
in the liquid chamber and manifold of 
the pump. These same hydraulic forces 
lift the discharge valve ball off its seat, 
while the opposite discharge valve ball is 
forced onto its seat, forcing fluid to flow 
through the pump discharge. The move-
ment of diaphragm A toward the center 
block of the pump creates a vacuum 
within liquid chamber A. Atmospheric 
pressure forces fluid into the inlet mani-
fold of the pump. The inlet valve ball 
is forced off its seat allowing the fluid 
being pumped to fill the liquid chamber.

FIGURE 3    At completion of the stroke, 
the air valve again redirects air to the 
back side of diaphragm A, which starts 
diaphragm B on its exhaust stroke. As 
the pump reaches its original starting 
point, each diaphragm has gone through 
one exhaust and one discharge stroke. 
This constitutes one complete pump-
ing cycle. The pump may take several 
cycles to completely prime depending 
on the conditions of the application.

LEFT STROKE

➤ 

➤ 

RIGHT STROKE

MID STROKE

Содержание Wilden Original A8

Страница 1: ...EOM S i m p l i f y y o u r p r o c e s s Engine e ri n g Opera ti o n Maint e n a n ce Original Series METAL Pumps T8 A8 WIL 10270 E 02 REPLACES WIL 10270 E 01...

Страница 2: ...UCTION LIFT CURVES DATA A Air Controlled 11 B Accu Flo 11 SECTION 7 INSTALLATION OPERATION A Installation Air Controlled 12 B Air Controlled Operation and Maintenance 13 C Accu Flo Operating Principle...

Страница 3: ...re any maintenance or repair is attempted the compressed air line to the pump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain...

Страница 4: ...ree 0108 Wil Gard II 220V BSPT 0109 Wil Gard II 220V spark free BSPT 0112 Stallion footed spark free without handles 0113 Stallion internals spark free BSPT 0115 Stallion footed spark free BSPT withou...

Страница 5: ...the liquid chamber see shaded area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm...

Страница 6: ...FNPT AIR INLET 19 mm 3 4 FNPT AIR INLET 19 mm 3 4 FNPT AIR EXHAUST 19 mm 3 4 FNPT AIR EXHAUST G ALUM F 316 S S C I G ALUM F 316 S S C I ALLOY C DIMENSIONS ITEM METRIC mm STANDARD inch A 404 15 9 B 48...

Страница 7: ...RI CLAMP 19 mm 3 4 FNPT AIR INLET 19 mm 3 4 FNPT EXHAUST 51 mm 2 FNPT DISCHARGE 51 mm 2 FNPT INLET 19 mm 3 4 FNPT AIR INLET 19 mm 3 4 FNPT EXHAUST DIMENSIONS ITEM METRIC mm STANDARD inch A 435 17 1 B...

Страница 8: ...center of the pump performance curve LPM Water Discharge Flow Rates Height 668 mm 26 3 Width 404 mm 15 9 Depth 343 mm 13 5 Est Ship Weight Aluminum 33 kg 72 lbs Cast Iron 52 kg 114 lbs 316 Stainless S...

Страница 9: ...the center of the pump performance curve LPM Water Discharge Flow Rates Height 668 mm 26 3 Width 404 mm 15 9 Depth 343 mm 13 5 Est Ship Weight Aluminum 33 kg 72 lbs Cast Iron 52 kg 114 lbs 316 Stainle...

Страница 10: ...pressure Flow curves are for optimal speed conditions only The optimal speed is that speed which provides the maximum flow under a particular air and fluid pressure condition The optimal speed varies...

Страница 11: ...for optimal speed conditions only The optimal speed is that speed which provides the maximum flow under a particular air and fluid pressure condition The optimal speed varies for different fluid and...

Страница 12: ...of the pump performance curve LPM Water Discharge Flow Rates Height 668 mm 26 3 Width 610 mm 24 0 Depth 345 mm 13 6 Est Ship Weight Aluminum 33 kg 72 lbs Cast Iron 52 kg 114 lbs 316 Stainless Steel 4...

Страница 13: ...spheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain Dry Vacuum FT H2O PTFE SECTION 6B SUCTION LIFT CURVES DATA Suction lift curves are calibrated for pu...

Страница 14: ...e number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA speci fications using the standard Wilden muffler element Othe...

Страница 15: ...n pump Periodic inspections have been found to offer the best means for preventing unscheduled pump downtime Personnel familiar with the pump s construction and service should be informed of any abnor...

Страница 16: ...okes when the system is shut down and electrical power is off THE MODEL A8 WILL PASS 3 mm 1 8 SOLIDS WHEN EVER THE POSSIBILITY EXISTS THAT LARGER SOLID OBJECTS MAY BE SUCKED INTO THE PUMP A STRAINER S...

Страница 17: ...50 million cycles Continuous lubrication with a compatible oil is not harmful and will provide longer seal life but it may flush all grease out of the unit A red button on the side of the air valve is...

Страница 18: ...ir continually blows out the exhaust in very large quantities the air valve seals may be worn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is scrapped...

Страница 19: ...iner Be aware of any hazardous effects of contact with your process fluid The Wilden T8 has a 51 mm 2 inlet and 51 mm 2 outlet and is designed for flows up to 617 lpm 163 gpm The model T8 is available...

Страница 20: ...e intake valve balls seats and o rings from the discharge manifold and inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance P...

Страница 21: ...embly from the shaft secure shaft with soft jaws a vise fitted with plywood or other suit able material to ensure shaft is not nicked scratched or gouged Using an adjustable wrench remove diaphragm as...

Страница 22: ...he ports in the piston should line up with the ports on the face of the air valve body see below The piston should also appear to be a dull dark gray in color If the piston appears to be a shiny alumi...

Страница 23: ...ue specifications in Section 8C GLYD RING REPLACEMENT When the Glyd rings become worn they will no longer seal and must be replaced Due to the design characteristics of the Glyd rings it is suggested...

Страница 24: ...types may use PTFE gasket kits for additional sealing characteristics During reassembly follow the procedures listed in your pump s Engineering Operation and Maintenance manual Carefully prepare seali...

Страница 25: ...23 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02...

Страница 26: ...24 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02 SECTION 9A EXPLODED VIEW PARTS LISTING T8 METAL AIR OPERATED RUBBER TPE FITTED...

Страница 27: ...3 08 6200 08 08 6200 08 08 6200 08 08 6200 08 20 Air Chamber Cone Nut 3 8 16 3 08 6550 08 08 6550 08 08 6550 08 08 6550 08 21 Liquid Chamber 2 08 5000 01 08 5000 01 08 5000 01 08 5000 01 22 Discharge...

Страница 28: ...26 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02 SECTION 9A Cont d EXPLODED VIEW PARTS LISTING T8 METAL AIR OPERATED RUBBER TPE FITTED...

Страница 29: ...23 Inlet Housing for Screened Base 1 N A N A N A 08 5080 01 30 08 5080 01 30 24 Screen Base for Item 24 1 N A N A N A 08 5620 62 08 5620 62 25 Suction Hook Up Cover for Item 24 1 N A N A N A 08 5660...

Страница 30: ...8 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02 04 SSEMBLY 4 04 DIAPHRAGM MODELS ASSEMBLED WITH 04 GASKET KIT AT FACTORY NOT SHOWN SECTION 9B EXPLODED VIEW PARTS LISTING T8 METAL AIR OPERATED PTFE FITTED...

Страница 31: ...200 55 08 1200 55 08 1200 55 Muffler not shown 1 08 3510 99 08 3510 99 N A N A Item Part Description Qty T8 SSAPB TF TF STF P N T8 WAAPB TF TF MTF P N T8 WSWPB TF TF MTF P N 1 Air Valve Assembly1 1 08...

Страница 32: ...30 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02 04 SSEMBLY 04 SSEMBLY SECTION 9C EXPLODED VIEW PARTS LISTING A8 METAL ACCU FLO...

Страница 33: ...6 3 08 6200 08 08 6200 08 08 6200 08 08 6200 08 08 6200 08 08 6200 08 15 Air Chamber Cone Nut 3 8 16 3 08 6550 08 08 6550 08 08 6550 08 08 6550 08 08 6550 08 08 6550 08 16 Liquid Chamber 2 08 5000 01...

Страница 34: ...2 08 1060 511 N A N A N A N A Wil Flex 08 1010 58 N A 08 1080 58 08 1120 58 N A Fluoro Seal N A N A N A N A 08 1200 342 Aluminum N A N A N A 08 1121 01 N A Stainless Steel N A N A N A 08 1121 03 N A A...

Страница 35: ...4 22 4 8 40 40 40 32 00 2110 99 155 60 120 110 4 8 08 08 06 840 NEMA 7 UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 153 12 24 22 7 6...

Страница 36: ...34 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02...

Страница 37: ...fications Strong light weight Installs in minutes Noise reduction in the workplace is critical to enhanced productivity Realize the benefits of air operated pump technology while providing a safe and...

Страница 38: ...36 WILDEN PUMP ENGINEERING LLC WIL 10270 E 02...

Страница 39: ...comes rst Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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