Dover WILDEN ACCUFLO A8 Скачать руководство пользователя страница 13

11

WILDEN PUMP & ENGINEERING CO.

SUGGESTED INSTALLATION

SUCTION

NEEDLE
VALVE

MUFFLER

PIPE CONNECTION
(STYLE OPTIONAL)

DISCHARGE

FLEXIBLE
CONNECTION

FLEXIBLE
CONNECTION

COMBINATION
FILTER,
REGULATOR &
LUBRICATOR

AIR
SHUT
OFF
VALVE

GAUGE
(OPTIONAL)

EQUALIZER
SURGE DAMPENER
(OPTIONAL)

FOOTPAD

SHUT OFF
VALVE

SECTION 7B – AIR OPERATION

SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS

OPERATION: Pump discharge rate can be controlled by limit-
ing the volume and/or pressure of the air supply to the pump
(preferred method). An air regulator is used to regulate air
pressure. A needle valve is used to regulate volume. Pump
discharge rate can also be controlled by throttling the pump
discharge by partially closing a valve in the discharge line of
the pump. This action increases friction loss which reduces
flow rate. This is useful when the need exists to control the
pump from a remote location. When the pump discharge pres-
sure equals or exceeds the air supply pressure, the pump will
stop; no bypass or pressure relief valve is needed, and pump
damage will not occur. The pump has reached a “deadhead”
situation and can be restarted by reducing the fluid discharge
pressure or increasing the air inlet pressure. The Wilden T8
pump runs solely on compressed air and does not generate
heat, therefore your process fluid temperature will not be
affected.

RECORDS: When service is required, a record should be
made of all necessary repairs and replacements. Over a
period of time, such records can become a valuable tool for
predicting and preventing future maintenance problems and
unscheduled downtime. In addition, accurate records make it
possible to identify pumps that are poorly suited to their appli-
cations.

MAINTENANCE AND INSPECTIONS: Since each application
is unique, maintenance schedules may be different for every
pump. Frequency of use, line pressure, viscosity and abra-
siveness of process fluid all affect the parts life of a Wilden
pump. Periodic inspections have been found to offer the best
means for preventing unscheduled pump downtime. Person-
nel familiar with the pump’s construction and service should
be informed of any abnormalities that are detected during
operation.

Accu-Flo pumps: Accu-Flo pumps function with
solenoid valves and require an electrical control
circuit to supply pulses. Under normal operating
conditions, the control circuit is sufficient for start-
ing and stopping the pump. However, the “shut
off” valve (user supplied) installed in the air
supply line can be used to stop the pump if
necessary. Therefore, it should be located far
enough away from the pumping equipment such
that it can be reached safely in an emergency
situation.

NOTE: In the event of a power failure, the shutoff
valve should be closed, if the restarting of the
pump is not desirable once power is regained.

AIR-OPERATED PUMPS: To stop the pump from operating in an emergency situation, simply close the “shut-off” valve (user supplied)
installed in the air supply line. A properly functioning valve will stop the air supply to the pump, therefore stopping output. This “shut-off” valve
should be located far enough away from the pumping equipment such that it can be reached safely in an emergency situation.

F

F

.P

.P

.O.

.O.

P

P

.U. FILM FROM 

.U. FILM FROM 

RB GRAPHICS (SEE CHANGE ORDER)

RB GRAPHICS (SEE CHANGE ORDER)

Содержание WILDEN ACCUFLO A8

Страница 1: ...T8 A8P 2 00 REPLACES EOM T8 A8P 4 99 motralec 4 rue Lavoisier ZA Lavoisier 95223 HERBLAY CEDEX Tel 01 39 97 65 10 Fax 01 39 97 68 48 Demande de prix e mail service commercial motralec com www motralec...

Страница 2: ...el T8 PLASTIC Air Controlled 9 B Model A8 PLASTIC Accu Flo 9 SECTION 7 INSTALLATION OPERATION A Installation Air Controlled Pumps 10 B Air Controlled Operation and Maintenance 11 C Accu Flo Operating...

Страница 3: ...LVE BALL BN BUNA N Red Dot FG SANIFLEX FV FOOD GRADE VITON ND NORDEL Blue NE NEOPRENE Green PU POLYURETHANE TF TEFLON PTFE White VT VITON Silver or White Dot WF WIL FLEX Orange VALVE SEAT O RING BN BU...

Страница 4: ...A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces diaphragm B away from the center block while pulling diap...

Страница 5: ...essed air line to the pump should be disconnected and all air pressure allowed to bleed from pump Disconnect all intake discharge and air lines Drain the pump by turning it upside down and allowing an...

Страница 6: ...D 3 1 32 RAD S 19 8 DIA 25 32 DIA Tee section is designed to accommodate both standard and metric pipe connections SECTION 4B DIMENSIONAL DRAWING WILDEN MODEL A8 PLASTIC ACCU FLO 0 1 A 1 2 FNPT AIR EX...

Страница 7: ...75 200 225 250 275 300 BAR 0 1 2 3 4 5 6 7 8 GPM l min Discharge Pressure 20 34 40 68 60 102 80 136 100 170 FEET SECTION 5B PERFORMANCE CURVES MODEL T8 PLASTIC ULTRA FLEX FITTED Height 770 0 mm 305 16...

Страница 8: ...300 BAR 0 1 2 3 4 5 6 7 8 GPM lmin Water Discharge Flowrates 76 151 227 303 378 454 530 Discharge Pressure 606 SECTION 5D PERFORMANCE CURVES MODEL T8 PLASTIC TEFLON FITTED Height 770 0 mm 305 16 Widt...

Страница 9: ...air pressures Recommendations for optimal speed can be found on the right side of the flow curve Flow rates indicated on chart were determined by pumping water For optimum life and performance pumps s...

Страница 10: ...n and a pump speed of 120 strokes minute See dot on chart Caution Do not exceed 8 6 Bar 125 psig air supply pressure Flow curves are for optimal speed conditions only The optimal speed is that speed w...

Страница 11: ...tion loss all affect the amount of suction lift your pump will attain SECTION 6B SUCTION LIFT CURVES DATA Suction lift curves are calibrated for pumps operating at 305 m 1 000 above sea level This cha...

Страница 12: ...ted For best results the pumps should use an air filter regulator and lubricator system 3 ELEVATION Selecting a site that is well within the pump s suction lift capability will assure that loss of pri...

Страница 13: ...enance problems and unscheduled downtime In addition accurate records make it possible to identify pumps that are poorly suited to their appli cations MAINTENANCE AND INSPECTIONS Since each applicatio...

Страница 14: ...nufactured with wetted parts of polypropy lene or PVDF The center section of the A8 Plastic pump is of aluminum or polypropylene construction A variety of diaphragms valve balls and O rings are availa...

Страница 15: ...unit runs under extreme conditions continuous operation at high speeds it may be necessary to relubricate the center block with a Buna N compatible NLGI Grade 2 grease every 50 million cycles Continuo...

Страница 16: ...t the exhaust in very large quantities the air valve seals may be worn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is scrapped it is possible that it...

Страница 17: ...8 cm 2 inlet and outlet and is designed for flows up to 590 5 lpm 156 gpm The model T8 plastic is available in polypropylene and PVDF wetted parts The air valve is manufactured of brass Teflon coated...

Страница 18: ...ke manifold to the liquid chambers and lift away the intake mani fold to expose intake valve balls and seats Figure 5 Step 6 Figure 6 Inspect ball guide bushing ball seat and O ring for nicks gouges c...

Страница 19: ...iaphragm assem bly and shaft for signs of wear or chemical attack Replace all worn parts with genuine Wilden parts for reliable perfor mance Step 12 Figure 12 To remove the diaphragm assembly from the...

Страница 20: ...with the ports on the face of the air valve body see below The piston should also appear to be a dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably wo...

Страница 21: ...tion 8D page 16 GLYD RING REPLACEMENT When the Glyd rings become worn they will no longer seal and must be replaced Due to the design characteristics of the Glyd rings it is suggested that you use the...

Страница 22: ...mps Air Valve 6 8 m N 60 in lbs Outer Piston Teflon fitted 78 6 m N 58 ft lbs Outer Piston Rubber fitted 78 6 m N 58 ft lbs Small Clamp Band All 6 2 m N 55 in lbs Medium Clamp Band 10 2 m N 90 in lbs...

Страница 23: ...ene pumps come stan dard with expanded Teflon Gasket Kits P N 08 9501 99 for PVDF and 08 9500 99 for polypropylene Carefully prepare seal ing surfaces by removing all debris and foreign matter from di...

Страница 24: ...x Assembly 18 45 31 19 25 24 36 35 35 8 2 23 14 15 17 13 1 1 12 10 11 21 20 31 19 37 28 33 39 29 34 43 40 38 26 30 27 42 41 16 18 7 4 3 9 Standard Assembly A B C A B 20 SECTION 9A EXPLODED VIEW PARTS...

Страница 25: ...Sunk 2 08 3650 01 08 3650 03 08 3650 02 08 3650 05 08 3650 01 08 3650 03 08 3650 02 08 3650 05 22 Air Chamber Screw 3 8 16 x 39 16 3 08 6200 08 08 6200 03 08 6200 08 08 6200 03 08 6200 08 08 6200 03 0...

Страница 26: ...P ENGINEERING CO 25 24 36 35 35 8 2 23 14 15 17 13 1 1 12 10 11 21 20 31 19 37 28 33 39 29 34 43 40 38 26 30 27 42 41 16 18 7 4 3 9 A B A B 32 SECTION 9B EXPLODED VIEW PARTS LISTING T8 PLASTIC CHAMP T...

Страница 27: ...08 6550 03 24 Liquid Chamber 2 08 5000 20 08 5000 20 08 5000 20 08 5000 20 08 5000 21 08 5000 21 08 5000 21 08 5000 21 25 Discharge Elbow 2 08 5230 20 08 5230 20 08 5230 20 08 5230 20 08 5230 21 08 5...

Страница 28: ...ING CO Ultra Flex Assembly 10 23 11 17 16 28 27 27 23 7 17 1 13 12 23 11 29 20 25 31 21 26 25 32 30 18 22 19 24 33 8 10 Standard Assembly B A B 12 A 2 3 4 38 37 38 SECTION 9C EXPLODED VIEW PARTS LISTI...

Страница 29: ...8 5230 21 08 5230 21 18 Inlet Elbow 2 08 5220 20 08 5220 20 08 5220 21 08 5220 21 08 5220 20 08 5220 20 08 5220 21 08 5220 21 19 Manifold T Section 2 08 5160 20 08 5160 20 08 5160 21 08 5160 21 08 516...

Страница 30: ...A NOTES Teflon encapsulated Viton O rings P N 08 1200 60 500 and P N 08 1300 60 500 are standard on all Teflon fitted pumps Teflon diaphragm P N 08 1010 55 must be used with Neoprene back up diaphrag...

Страница 31: ...WILDEN PUMP ENGINEERING CO 29 MAINTENANCE RECORD DATE SERVICE RENDERED SERVICED BY...

Страница 32: ...30 WILDEN PUMP ENGINEERING CO NOTES...

Страница 33: ...31 WILDEN PUMP ENGINEERING CO NOTES...

Страница 34: ...32 WILDEN PUMP ENGINEERING CO NOTES...

Страница 35: ...WILDEN PUMP ENGINEERING CO...

Страница 36: ...Teflon PFA Aluminum 316 S S Cast Iron Hastelloy FDA USDA 3A Teflon PFA Teflon PTFE SPCI FCSI Drum Pump Kits Wil Gard Equalizers APV Accessories Accessories PRINTED IN THE U S A motralec 4 rue Lavoisi...

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