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5
1.OO overview
1.O1 Safety Precautions
WARNING!
Please read precautions thoroughly before operation. Meet all applicable local codes and regulations.
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Please use this equipment carefully and observe all warnings and cautions.
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Both the unit and its peripheral elements must be handled by qualified technical personnel.
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Make sure the installation is carried out according to the current regulations of the state, county and city.
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Do not mount the unit on an irregular or unstable surface.
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This unit is designed to work in a vertical position.
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The unit must be installed in an area with adequate clearance, far from possible impacts, electromagnetic noise sources
and pipelines of gas, steam or water.
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The top of the cabinet is not a shelf! Do not leave objects on the unit.
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Warranty is voided if the user modifies, adds or suppresses any feature of the unit.
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All components involved in maintenance tasks must be the ones registered in the spare parts list supplied by the
manufacturer. Otherwise the Warranty is void.
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The installation of the dosing system must be performed according to the instructions of this manual.
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Main electrical power supply must be 110-230VAC, at 50 to 60 Hz.
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Always use wires in good condition.
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The water supply to the unit must conform to the specifications of this manual.
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The high pressure air supply to the unit must conform to the specifications of this manual.
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The unit should be configured according to the programming manual.
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All chemical products must be stored in approved container, at a safe distance from the unit.
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The handling of chemical products requires the proper safety measures such as protective glasses, mask and gloves.
1.O2 Overview
PLC controlled pneumatic wall-mount units are designed to dose chemical products to multiple washer extractors. The
maximum number of products that can be used with a single unit is ten (10). Regardless of the number of dosage channels
the maximum number of washers the products can be distributed to by a single unit is ten (10).
All the components of the system are consistent with general purpose industry standards, and the materials of construction
are compatible with all normal laundry products.
The measurements made by the built-in flow meter ensure reliable, accurate and repeatable product dosage. The use of a
flow meter also allows for additional safety measures and alarms to prevent mixing of chemicals.
The pneumatic wall-mount units have five major components:
1) The
collection manifold
(Mounted on the main panel.)
2) The
dosing channel
(From the collection manifold on the main panel out to the distribution manifold.)
3) The
distribution manifold
, (Mounted separately.)
4) The
calibration vase
. (Mounted separately.)
5) The
communications boxes
(To capture and transmit the signals from each washer extractor to the controller.)
When a qualified signal is detected by the communication box, the unit will dose the appropriate products according to the
settings of the formula and washing phase being executed.
An external panel for an optional air flush can be used when larger doses or longer distances are required in order to deliver
the chemical doses to the machines much faster and using less water.