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1.OO overview

           

1.O1 Safety Precautions

WARNING! 

Please read precautions thoroughly before operation. Meet all applicable local codes and regulations.

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Please use this equipment carefully and observe all warnings and cautions.

• 

Both the unit and its peripheral elements must be handled by qualified technical personnel.

• 

Make sure the installation is carried out according to the current regulations of the state, county and city.

• 

Do not mount the unit on an irregular or unstable surface.

• 

This unit is designed to work in a vertical position.

• 

The unit must be installed in an area with adequate clearance, far from possible impacts, electromagnetic noise sources 

and pipelines of gas, steam or water.

• 

The top of the cabinet is not a shelf! Do not leave objects on the unit.

• 

Warranty is voided if the user modifies, adds or suppresses any feature of the unit.

• 

All components involved in maintenance tasks must be the ones registered in the spare parts list supplied by the 

manufacturer. Otherwise the Warranty is void.

• 

The installation of the dosing system must be performed according to the instructions of this manual.

• 

Main electrical power supply must be 110-230VAC, at 50 to 60 Hz.

• 

Always use wires in good condition.

• 

The water supply to the unit must conform to the specifications of this manual.

• 

The high pressure air supply to the unit must conform to the specifications of this manual.

• 

The unit should be configured according to the programming manual.

• 

All chemical products must be stored in approved container,  at a safe distance from the unit.

• 

The handling of chemical products requires the proper safety measures such as protective glasses, mask and gloves.

1.O2 Overview

PLC controlled pneumatic wall-mount units are designed to dose chemical products to multiple washer extractors. The 

maximum number of products that can be used with a single unit is ten (10). Regardless of the number of dosage channels 

the maximum number of washers the products can be distributed to by a single unit is ten (10).

All the components of the system are consistent with general purpose industry standards, and the materials of construction 

are compatible with all normal laundry products.

The measurements made by the built-in flow meter ensure reliable, accurate and repeatable product dosage. The use of a 

flow meter also allows for additional safety measures and alarms to prevent mixing of chemicals.

The pneumatic wall-mount units have five major components: 
     1) The 

collection manifold

 (Mounted on the main panel.)

     2) The 

dosing channel

 (From the collection manifold on the main panel out to the distribution manifold.)

     3) The 

distribution manifold

, (Mounted separately.)

     4) The 

calibration vase

. (Mounted separately.) 

     5) The 

communications boxes

 (To capture and transmit the signals from each washer extractor to the controller.)

When a qualified signal is detected by the communication box, the unit will dose the appropriate products according to the 

settings of the formula and washing phase being executed.

An external panel for an optional air flush can be used when larger doses or longer distances are required in order to deliver 

the chemical doses to the machines much faster and using less water.

Содержание HYDRO HYDSPD0023

Страница 1: ...user manual PLC Controlled 2 Channel Multi Washer Panel with Pneumatic Pump ...

Страница 2: ... This page was intentionally left blank ...

Страница 3: ...put External Emergency Stop Connection 12 Output External Alarm Indicator Connection 12 Output Distribution Manifold Solenoid Connection 13 Output Air Assist Flush Connection 13 Communication Machine Communication Boxes 14 Communication Machine Signals 14 Communication DIP Switch 5 Auto Formula Select 14 3 OO system start up 3 01 Configuring the System Settings 15 3 02 Prime the Hoses that go to t...

Страница 4: ...index continued page 4 OO service parts 16 5 OO warranty 5 01 Limited Warranty 18 5 02 Limitation of Liability 18 ...

Страница 5: ...oducts must be stored in approved container at a safe distance from the unit The handling of chemical products requires the proper safety measures such as protective glasses mask and gloves 1 O2 Overview PLC controlled pneumatic wall mount units are designed to dose chemical products to multiple washer extractors The maximum number of products that can be used with a single unit is ten 10 Regardle...

Страница 6: ...he reliability and longevity of the system is a water flush that cleans each channel entirely after every product delivery The collection manifolds both sides of the pumps the flow meters and all the way through the distribution manifold to the washer are all flushed with water to prevent the effects of long term chemical exposure 8 Product Systems HYDSPD0038 8P 4WE 2CH 241 NEU V HYDSPD0023 8P 6WE...

Страница 7: ...ion kit for the system being installed which is available from Hydro Systems If the mounting hardware is obtained from local providers all items should be the same as the ones listed in the kit Schedule an orderly transition from any previous dosing system in use and investigate if any portions of that system must be removed before the installation of the Dositec system In case a previous unit is ...

Страница 8: ...all the appropriate Hydro Booster Tank to supply water at the proper flow and pressure Chemical Pickup These are the hoses that connect the chemical drum pickup system to the Collection Manifold on the main panel They allow product to be drawn into the delivery channel by the pneumatic pump during the dosage cycle Consider how you want the chemical drums positioned to avoid having incompatible che...

Страница 9: ...ose Fittings Incoming Air Supply 60 120 psi 4 8 bar Set Regulator to 0 4 MPa 4 bar 60 psi 3 8 Push in T Connector High Pressure Air Connection Make sure there is sufficient air pressure more than 60 PSI or 4 bar but not more than 120 psi or 8 bar Both the air line coming into the main panel regulator and the air line running to the distribution manifold must be a 3 8 12mm outside diameter plastic ...

Страница 10: ...Wire to PE Neutral White Wire to N 110 120 VAC Grounded Supply Washer 1 To the Calibration Vase Delivery Hose to Distributor High Pressure Air Supply Delivery Hose from Main Panel 2 O4 Tubing continued Optional Air Assist Flush There are generally three reasons you might consider employing the optional Air Assist Flush Panel 1 A long distance to some or all of the washers over 100 feet 2 Large dos...

Страница 11: ...Channel 1 Pressure Sensor Channel 2 Pressure Sensor 1 Brown Wire to M 1 Brown Wire to M 2 Yellow Wire to L1 2 Yellow Wire to L1 3 Gray Wire to E02 3 Gray Wire to E03 Input Drum Level Sensor Connection The Dositec Product Drum Lances have a built in level sensor that can tell the system if the chemical drum is empty You can have as many as ten of the level sensors connected to the main panel on Ban...

Страница 12: ...so the system will operate normally without an External Emergency Stop device Remove the jumper bridge wire when using these connections Wire colors are dependent on the device manufacturer OR Output External Alarm Indicator Connection The Dositec s main panel has a built in alarm buzzer that is quite loud with a piercing sound but it also has two contacts on Bank X5 at A13 and M that are designed...

Страница 13: ... manifold for the calibration vase solenoid is always marked 11 even if less than ten washers are being serviced Wire supplied by installer colors may vary Output Air Assist Flush Connection The optional Air Assist Flush system if present is controlled by the PLC using connections on Bank X6 and Bank X7 Channel 1 uses A215 and M while Channel 2 uses A315 and M as shown below Channel 1 1 Brown Wire...

Страница 14: ...accessory their DIP switches must be set to match the Communication Box to which they are connected as shown by the red circles below 2 OO installation continued 470 Ω Resistor Box 1 Box 2 In Out In Out Other Boxes If any 1 2 3 4 5 6 7 8 9 10 Box Identification DIP Switch Settings Every Box Connection top down Brown Yellow Green White Communication Machine Signals The signal wires from each washer...

Страница 15: ... vase will begin to fill with water not product which is correct since the volume of water is the same as the volume of product being pulled from the collection manifold Release the button to stop the dose when there is a representative sample in the vase use the average of the maximum and minimum dose for each chemical check the volume scale on the side of the vase and enter the actual volume pum...

Страница 16: ... 2 Valve Pneumatic Block 5 Valve Pneumatic Block HYD481715EST 6 Valve Pneumatic Block HYD481716EST 4 Valve Pneumatic Block M241 Pneumatic Wall Mount Cabinet Components 2 Thermal Circuit Breaker HYD6153IDPN21643 HYD2940ABL8REM24050 HYD2953NSYTRV42SF5 1 Power Supply 24V 5A 4 CPU Model 241 PLC HYD2940TM241CEC24T 5 4 Input 4 Output Module HYD2940TM3DM8R 6 16 Relay Output Modules HYD2940TM3DQ16R 7 Colo...

Страница 17: ...OO service parts continued Pneumatic Solenoid Valve Block Hose Barb All HYD54818400298 1 Valve Block Hose Barb 1 2 1 1 M241 Pneumatic Cabinet Electric Air Valve All HYD481715LOUB 1 Cabinet Electric Air Valve ...

Страница 18: ...y or fitness for any particular purpose is made for these products and all other warranties are hereby expressly excluded Seller s sole obligation under this warranty will be at Seller s option to repair or replace F O B Seller s facility in Cincinnati Ohio any Products found to be other than as warranted 5 O2 Limitation of Liability Seller s warranty obligations and Buyer s remedies are solely an...

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