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Publication No.: 2750-17 

 

 

   

 

 

 

 

 

   

 

       

 

 

 

1.1 

TABLE OF CONTENTS 

1.1 

TABLE OF CONTENTS 

 

 

1.2 

SAFETY DATA   

 

 

1.3 

ESSENTIAL HEALTH & SAFETY 

 

REQUIREMENTS 

 

 

SECTION 2 

– PUMP DATA

   

 

 

2.1 

PUMP IDENTIFICATION   

 

2.2 

TECHNICAL DATA 

 

 

2.3 

INITIAL PUMP START UP INFORMATION  2 

SECTION 3 

– INSTALLATION

 

 

 

3.1 

INTRODUCTION  

 

 

3.2 

WARRANTY 

 

 

 

3.3 

TRANSPORTATION, HANDLING &  
INSPECTION 

 

 

 

3.4 

PUMP LOCATION & PIPING  
CONNECTIONS   

 

 

3.5 

ALTERNATE INLET 

 

 

3.6 

PRE-INSTALLATION CLEANING   

3.7 

PUMP ROTATION 

 

 

3.8 

HYDRAULIC DRIVE 

 

 

3.9 

PUMP INTERNAL RELIEF VALVE   

3.10  COUPLING ALIGNMENT   

 

SECTION 4 

– OPERATION 

 

 

 

4.1 

PRE-STARTUP CHECKLIST 

 

4.2 

COMMISSIONING/STARTUP  
PROCEDURE 

 

 

 

4.3 

PERIODIC INSPECTION   

 

SECTION 5 

– MAINTENANCE

  

 

 

5.1 

ROUTINE MAINTENANCE &  
INSPECTION 

 

 

 

5.2 

MAINTENANCE 

– REPAIR & OVERHAUL  6 

5.3 

SPARE PARTS 

5.4 

INSPECTION UPON DISSASEMBLY 

5.5 

IMPELLER & MECHANICAL SEAL 
REPLACEMENT   

 

 

5.6 

BEARINGS OR SHAFT REPLACEMENT 

8  

5.7 

VALVE & VALVE SPRING  

 

REPLACEMENT   

 

 

5.8 

RE-HANDING THE PUMP  

 

SECTION 6 

– PARTS DESIGNATION

 

 

SECTION 7 

– TROUBLESHOOTING

  

 

11 

 

   

 

 
 

1.2  

SAFETY DATA 

 

This is a SAFETY ALERT SYMBOL. 

When you see this symbol on the product, or in the manual, 

look for one of the following signal words and be alert to 
the potential for personal injury, death or major property 

damage. 

 

Warns of hazards that WILL cause serious personal injury, 

death or major property damage. 

 

Warns of hazards that CAN cause serious personal injury, 

death or major property damage. 

 

Warns of hazards that CAN cause personal injury 

or property damage. 

NOTE: 

Indicates special instructions which are very 

important and must be followed. 

 

 

1.3  

ESSENTIAL HEALTH & SAFETY REQUIREMENTS  

This  publication  is  intended  to  assist those  involved  with  the 
installation,  operation  and  maintenance  of  the  R75 
Regenerative  Turbine  Pump  and  MUST  be  kept  with  the 
pump.  

Thoroughly  review  this  manual,  all  instructions  and  hazard 
warnings,  BEFORE  performing  any  installation,  operation  or 
maintenance. 

Maintain  ALL  system  and  Ebsray  liquefied  gas  pump 
operation and hazard warning decals.  

This publication is 

TYPICAL ONLY. 

Ebsray  reserves  the  right  to  retract  or alter  this  or any  other 
relevant  documents  at  any  time  without  notification

Ebsray 

also reserves the right to determine the validity of any warranty 
claims  based  on  the  proper  application  of  Ebsray  supplied 
equipment by way of adherence to the specifications within this 
publication and any other relevant Ebsray documents. 

 

 
This Publication does 

NOT 

depict: 

 

1.  Ancillary required equipment related to the installation, 

operation 

maintenance 

of 

the 

Pump 

e.g. 

miscellaneous flanges, fittings etc.  
 

2. 

Required equipment unrelated to the pumpset e.g. tank 
fill  lines,  vapour  return  lines,  emergency  shutdown 
systems etc.  

 

INSTALLATION, OPERATION & 
MAINTENANCE INSTRUCTIONS 
 
MODEL: R75 REGENERATIVE 

      TURBINE PUMP 

Содержание Ebsray R75

Страница 1: ...rsonal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTE Indicates special instructions which are very important and must be followed 1 3 ESSENTIAL HEALTH SAFETY REQUIREMENTS This publication is intended to assist those involved with the installation op...

Страница 2: ...ION 2 3 If replacement parts are needed or if information pertaining to the pump is required this data must be furnished to an Ebsray representative The R75 pump is listed by Underwriters Laboratories for liquefied petroleum gas service 2 2 TECHNICAL DATA Maximum Operating Temperature 135 C 275 F Maximum Pump Speed 3450 RPM Maximum Differential Pressure 1400 kPa 14 Bar Maximum Working Pressure 292...

Страница 3: ...ransit should be noted on the packing note and on both your own and the carrier s copy of the consignment note Should a shortage be evident on receipt notify Ebsray immediately giving full details and packing note number Additionally a claim should be made with the transport company When received on site the pump set must be stored in a dry covered area NOTE Never allow water or any corrosive prod...

Страница 4: ...TO driven Hydraulic motors should be well supported with their shafts parallel to the pump shaft in all respects Ebsray provides an optional close coupled hydraulic motor adapter The adapter provides for straight alignment of a hydraulic motor drive through a coupling connected to a straight key pump shaft 3 9 PUMP INTERNAL RELIEF VALVE NOTE The pump internal relief valve is designed to protect th...

Страница 5: ... such conditions as excessive heating of ball bearings vibration or unusual noises NOTE Consult SECTION 7 of this manual if difficulties during start up are experienced and troubleshooting is required 4 3 PERIODIC INSPECTION Periodic inspection of the Pump Pump System and Ancillary Equipment is required to maintain safety conformity operational functionality and reliability If any abnormal conditi...

Страница 6: ...ust be fully flushed out i e returned in the state it was provided Numbers in parentheses i e Cover 2 following individual parts indicate reference numbers specified in SECTION 6 Steps before disassembly 1 Obtain the appropriate Work Permit if required 2 Isolate power supply to motor if fitted 3 Isolate pump from liquids in inlet and discharge lines depressurise and purge out any toxic flammable c...

Страница 7: ...tridge 10 Fit the smallest new O ring 48 to the Seal Seat and lightly lubricate 11 Without removing the protective cover press the Seal Seat into the Cartridge with fingers ensuring complete and square engagement 12 Remove the protective cover from the Seal Seat clean with non residue contact cleaner 13 Fit the new O rings 57B 57C to the Cartridge and lightly lubricate The smaller cross section O ...

Страница 8: ...ubricated new O ring 3 Remove the Bypass Spring Then remove the Valve 105 If the Valve is stuck use pliers or similar to pull the Valve out NOTE Be careful not to scratch the Valve with the pliers as any foreign materials left inside the pump WILL seriously damage the pump 4 Fit the new Valve and or Bypass Spring then the Valve Cover 5 Ensuring the valve cover O ring is located properly hand fit t...

Страница 9: ...ousing 1 101 Adaptor Flange Elbow 1 27 Cap Head Setscrew 8 101A Adaptor Flange Elbow Plug 1 33 Dust Seal Bearing 1 102 Blanking Flange 1 34 Key Driver 1 103 Valve Cover 1 40 Seal Seat 1 103A O ring Valve cover 1 41 Seal Face 1 103B Cap Head Setscrews 4 42 Seal Sleeve 1 104 Bypass spring 1 45 Seal Spring 6 105 Valve 1 46 O ring Shaft 1 106 Spring Cap 1 47 O ring Seal Sleeve 1 106A O ring Spring Cap...

Страница 10: ......

Страница 11: ... Foreign matter in discharge line Collapsed or kinked discharge hose Pressure Viscosity Temperature or Speed not as per design conditions Foreign matter jamming parts Pump out of alignment with driver Parts worn End of service life or adverse pumping conditions Excessive Noise Foreign matter jamming parts Parts worn End of service life or adverse pumping conditions Incorrect driver speed Faulty or...

Страница 12: ...12 NOTES Visit www ebsraypumps com au for more information on any Ebsray products 156 South Creek Rd Cromer 2099 Australia Telephone 612 9905 0234 Fax 612 9938 3825 Email sy sales psgdover com ...

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