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Lit. No. 52524, Rev. 05 

12 

July 15, 2020

 

With the headlamp switch OFF, activate the 

vehicle DRLs.

 

Snowplow lighting harness DISCONNECTED:

•  Vehicle DRLs should be ON.

• 

Snowplow headlamps should be OFF.

 

Snowplow lighting harness CONNECTED and 

vehicle in DRL mode:

• 

Check snowplow DRL function per the type of 

Isolation Module installed.

 

Refer to the Mechanic's Guide for information on 

the Isolation Module DRL functions.

Control power indicator light

 

The snowplow plugs 

do

 need to be connected to 

the vehicle harness connectors. The control power 

indicator light should light whenever the control 

ON/OFF switch and the ignition (key) switches are 

both in the "ON" position.

3. 

Connect all snowplow and vehicle harnesses. 

Raise the snowplow and aim the snowplow 

headlamps according to the Snowplow Headlamp 

Beam Aiming Instructions included with the 

headlamps, and any state or local regulations.

4. 

Check the aim of the vehicle headlamps with the 

snowplow removed.

5.  When the snowplow is removed from the vehicle, 

install plug covers on the vehicle battery cable 

and lighting harness. Insert the snowplow battery 

cable and lighting harness into the cable boot on 

the snowplow.

 CAUTION

Plug covers shall be used whenever 

snowplow is disconnected. Vehicle battery 

cable is 12V unfused source.

VEHICLE LIGHTING CHECK

1.  Verify the operation of all vehicle front lighting 

prior to connecting the snowplow harness.

2. 

Check the operation of the snowplow lights with 

snowplow mounted to vehicle and all harnesses 

connected.

Turn signals and parking lamps

 

Parking lamps ON:

•  Both vehicle and snowplow parking lamps 

should be ON at the same time.

 

Driver-side turn signal ON:

•  Both vehicle and snowplow driver‑side turn 

signal lamps should flash at the same time.

 

Passenger-side turn signal ON:

•  Both vehicle and snowplow passenger‑side 

turn signal lamps should flash at the same time.

Headlamps

 

Move the vehicle headlamp switch to the 

"ON" position. Connecting and disconnecting the 

snowplow lighting harness plug should switch the 

lights between vehicle and snowplow as follows:

 

Snowplow lighting harness DISCONNECTED:

•  Vehicle headlamps should be ON.

• 

Snowplow headlamps should be OFF.

 

Snowplow lighting harness CONNECTED:

•  Snowplow headlamps should be ON.

• 

Vehicle headlamps should be OFF.

 

The dimmer switch should toggle headlamps 

between high and low beams. The high beam 

indicator on the dash should light when headlamps 

are placed in high beam.

Daytime Running Lamps (DRLs)

 

An operational check of the vehicle and snowplow 

DRLs will depend on the vehicle model, vehicle 

DRL system, and type of Isolation Module 

installed. Due to the variations in the OEM DRL 

systems and the different Isolation Module 

options available, checking the functionality of the 

snowplow DRLs will depend on the type of module 

installed on the vehicle.

OWNER'S MANUAL PACKET

If the completed snowplow will be delivered 

immediately, the Owner's Manual should be reviewed 

with and given to the purchaser according to the 

snowplow checklist.

If the snowplow is completed prior to delivery to the 

purchaser, attach the Owner's Manual packet to the 

electrical cable of the cab control for safekeeping.

OPERATIONAL TEST AND FINAL ADJUSTMENTS

Содержание 77700

Страница 1: ...I 48071 2429 www snowexproducts com July 15 2020 Lit No 52524 Rev 05 A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing the snowplow CAUTION See your SnowEx outlet website for specific vehicle application recommendations before installation The Power Match selection system has specific vehicle and snowplow requirements ...

Страница 2: ......

Страница 3: ...oided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious personal injury WARNING CAUTION AND INSTRUCTION LABELS Become familiar with and inform users about the warning caution and instruction labels on the back of the blade NOTE If labels are missing or...

Страница 4: ...lic fluid under pressure can cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately SAFETY PRECAUTIONS Improper installation and operation could cause personal injury and or equipment and property damage Read and understand labels and the Owner s Manual before installing operating or making adjustments WARNING Lower the blade when vehicle is parked Temp...

Страница 5: ... x 3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque values apply to fasteners except those noted in the instructions Torque ft lb Grade 5 Grade 8 Size Size Torque ft lb Class 8 8 Class 10 9 Torque ft lb Class 8 8 Class 10 9 Inch Fasteners Grade 5 an...

Страница 6: ...de forward Insert the nose of the A frame into the quadrant and align the pivot bolt hole on the A frame with the pivot bolt tube on the quadrant Insert the pivot tube through the quadrant into the A frame tapered end first 2 Install a trip bumper to each end of the pivot tube and under the blade stop as shown below The round boss on the bumper will fit into the pivot tube and the bumpers will but...

Страница 7: ...tive packaging from the angle rams 8 Align the holes in the rod end of the angle ram with the corresponding holes on the back of the quadrant 9 Install a 1 2 x 3 11 16 clevis pin from the top down to attach each rod Secure the clevis pins with 5 32 x 1 1 2 cotter pins from the parts bag FINAL BLADE ASSEMBLY 1 Install a blade guide on each end of the blade as shown 2 Install the supplied 1 2 x 1 3 ...

Страница 8: ...d under the slotted holes Hand tighten 5 Connect the headlamp wires to the headlamps 6 Aim the headlamps according to the Snowplow Headlamp Beam Aiming Instructions Lit No 27769 For LED headlamps tighten the fasteners to 22 ft lb 30 N m For halogen headlamps tighten the fasteners to 50 ft lb 68 N m 7 From inside the headlamp channel insert the cable tie anchors into the holes as shown The anchor l...

Страница 9: ...lever backward into the detach position to lock the stand into the off truck position Using a floor jack raise the headgear so that the bottom of the hitch pin notch is at the same height as the bottom edge of the receiver height X 4 Verify that the stand actuator pin is on top of the stand 5 Block the A frame so that the jack can be safely removed while maintaining the correct height 6 Attach the...

Страница 10: ...n the ground 5 Replace and tighten the breather HYDRAULIC UNIT The hydraulic unit comes from the factory pre assembled partially filled and fully tested 1 Attach the snowplow to the vehicle according to the instructions on the back of the blade 2 Remove the cover from the hydraulic unit Remove and discard the factory installed pipe plug from the top of the reservoir and install the breather AeroSh...

Страница 11: ... confirming that the coils of the springs are separated slightly 2 Adjust the trip springs by tightening the top nuts until the coils of the springs begin to separate a piece of paper such as this instruction sheet should pass between the second and third coils 3 Fully angle the blade in both directions in raised and lowered positions Adjust hose fittings wraps and clamps so that the hoses do not ...

Страница 12: ...es connected Turn signals and parking lamps Parking lamps ON Both vehicle and snowplow parking lamps should be ON at the same time Driver side turn signal ON Both vehicle and snowplow driver side turn signal lamps should flash at the same time Passenger side turn signal ON Both vehicle and snowplow passenger side turn signal lamps should flash at the same time Headlamps Move the vehicle headlamp s...

Страница 13: ...Lit No 52524 Rev 05 13 July 15 2020 OPERATIONAL TEST AND FINAL ADJUSTMENTS ...

Страница 14: ...le manufacturer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow TrynEx International offers a limited warranty for all snowplows and accessories See separately printed page for this important information The following are registered trademarks of Douglas Dynamics LLC Automatixx SnowEx Printed in U S A A DIVISION OF DOUGLAS DYNAMICS LLC Try...

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