TROUBLESHOOTING
Operating & Maintenance Manual
55
Trouble Shooting Chart
Bold Headings depict the COMPLAINT - Subheadings indicate CAUSES
NOTE: Subheadings suggest sequence to follow troubleshooting.
Table 1: Machine Shutdown
Table 2: Machine Will Not Start
Cause
Corrective Action
Out of fuel
Add CLEAN diesel fuel.
Low fuel shutdown (option)
Add CLEAN diesel fuel. (See Table 11).
Airend discharge temperature too high
See Table 4.
Separator temperature too high
See Table 5.
Engine coolant temperature too high
See Table 7.
Engine oil pressure too low
See Table 8.
Regulation pressure sensor malfunction
(electronic engine models only)
See Table 9.
Engine ECM communication failure
(electronic engine models only)
See Table 14.
Broken engine fan belt
Replace fan belt.
Blown fuse(s)
Replace fuse(s). Check harness connections.
Electrical wiring malfunction
Check harness connections.
Cause
Corrective Action
Out of fuel
Add CLEAN diesel fuel.
Low fuel shutdown (option)
Add CLEAN diesel fuel. (See Table 11).
Low battery voltage
See Table 6.
Airend discharge temperature too high
See Table 4.
Separator temperature too high
See Table 5.
Blown fuse(s)
Replace fuse(s). Check harness connection.
Ignition switch malfunction (SECU not
showing Code H in START position
Check harness connections. Replace switch.
Engine starter relay malfunction
Check harness connections. Replace engine starter.
Engine starter malfunction
Check harness connections. Replace engine starter.
Fuel solenoid malfunction
Check harness connections. Replace fuel solenoid.
Regulation pressure sensor malfunction
(electronic engine models only)
See Table 9.
Engine ECM communication failure
(electronic engine models only)
See Table 14.
Engine Fault (engine failure lamp
flashing) (electronic engine models
only)
Refer to Engine Diagnostic Codes section.
Generator switch in the generator
position (electronic engine models only)
See Table 16.
SECU controller malfunction
Check harness connections. Replace SECU controller.
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