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GENERAL INFORMATION

7/125 - 9/115, 7/125 - 10/110, 14/90

DIMENSIONS

MODEL

Fixed Height
Braked

4100 MIN

4158 MAX

1798 2541 2424

400

2629 MIN

2646 MAX

1435

410

440

1283 1840 1374 1695 1985

330

Variable Height
Braked

4272 MIN

4515 MAX

1798 2541 2424

395 MIN

880 MAX

2801 MIN

3003 MAX

1435

410

440

1283 1840 1374 1695 1985

330

KHD Variable
Height

4481 MIN

4914 MAX

1798 2541 2424

310 MIN

1050 MAX

3010 MIN

3402 MAX

1435

410

440

1283 1840 1374 1695 1985

330

LRG (Less
Running Gear)

2685

1563 1634 2765

2424

1628

343

1285 1374

ALL DIMENSIONS IN MLLIMETRES

MODEL

7/125

9/115

10/110

14/90

COMPRESSOR

Actual free air delivery.

/min/

cfm

12,0/

425

10,7/

377

10,6/

374

8,3/
294

Normal operating discharge pressure.

bar/

psi

6,9/
100

8,6/
125

10,3/

150

13,8/

200

Maximum allowable pressure

bar/

psi

8,6/
125

10,3/

150

12,1/

175

15,5/

225

Safety valve setting

bar/

psi

14/

200

14/

200

14/

200

17/

250

Maximum pressure ratio (absolute)

7,9:1

9,6:1

11,3:1

14,8:1

Operating ambient temperature range

°F

-10 to +46/

14 to 115

-10 to +46/

14 to 115

-10 to +46/

14 to 115

-10 to +46/

14 to 115

Maximum discharge temperature

°F

120/

248

120/

248

120/

248

120/

248

COMPRESSOR

Cooling system.

Oil Injection

Oil capacity.

Litre/

gallon

36/
9.5

Maximum oil system temperature

°F

120/

248

120/

248

120/

248

120/

248

Maximum oil system pressure

bar/

psi

8,6/
125

10,3/

150

12,1/

175

15,5/

225

LUBRICATING OIL SPECIFICATION

(for the specified ambient temperatures).

SEE ‘COMPRESSOR LUBRICATION’ IN THE MAINTENANCE SECTION.

Содержание 10/110

Страница 1: ...portant safety information and must be made available to personnel who operate and maintain this machine 46641810_en_A_04 14 7 125 9 115 7 125 10 110 14 90 OPERATION MAINTENANCE MANUAL Original Instru...

Страница 2: ......

Страница 3: ...hat the machine display the CE Mark and conform to various directives In such cases the design specification of this machine has been certified as complying with EC directives Any modification to any...

Страница 4: ......

Страница 5: ...e settings table Compressor lubrication 61 MACHINE SYSTEMS 69 FAULT FINDING 72 OPTIONS 77 PARTS ORDERING ABBREVIATIONS SYMBOLS Contact the company for serial number Up to Serial No From Serial No Not...

Страница 6: ...the approved parts list may create hazardous conditions over which the company has no control Therefore the company cannot be held responsible for equipment in which non approved repair parts are ins...

Страница 7: ...re control WARNING Corrosion risk WARNING Air gas flow or Air discharge WARNING Pressurised vessel WARNING Hot and harmful exhaust gas WARNING Flammable liquid WARNING Maintain correct tyre pressure R...

Страница 8: ...machine Do not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard being fitted Do not stand on any service valve...

Страница 9: ...ken When parking use prop stand handbrake and wheel chocks Compressor oil filling Diesel fuel No open flame Parking brake Rough Service Designation Wet Location Operation Replace any cracked protectiv...

Страница 10: ...protective equipment All pressure containing parts especially flexible hoses and their couplings must be regularly inspected be free from defects and be replaced according to the Manual instructions A...

Страница 11: ...ne model if lower than the legal maximum The compressor must be towed in a level attitude in order to maintain correct handling braking and lighting functions This can be achieved by correct selection...

Страница 12: ...8 GENERAL INFORMATION 7 125 9 115 7 125 10 110 14 90 Fixed Height Braked Variable Height Braked...

Страница 13: ...GENERAL INFORMATION 9 7 125 9 115 7 125 10 110 14 90 KHD Variable Height LRG Less Running Gear...

Страница 14: ...min cfm 12 0 425 10 7 377 10 6 374 8 3 294 Normal operating discharge pressure bar psi 6 9 100 8 6 125 10 3 150 13 8 200 Maximum allowable pressure bar psi 8 6 125 10 3 150 12 1 175 15 5 225 Safety v...

Страница 15: ...0 revs min 1 RPM Speed at idle 1500 revs min 1 RPM Electrical system 24V negative earth Power available at 2200 revs min 1 93 kW 125 HP Fuel tank capacity 219 5 litres 58 US GAL Oil specification Refe...

Страница 16: ...ons to walls floors etc Adequate clearance needs to be allowed around and above the machine to permit safe access for specified maintenance tasks Ensure that the machine is positioned securely and on...

Страница 17: ...d 6 Check the radiator coolant level with the unit level 7 Open the service valve s to ensure that all pressure is relieved from the system Close the service valve s when all pressure is relieved 9 Ch...

Страница 18: ...tank 2 Engine Tachometer Indicates engine speed RPM 3 Hourmeter Indicates machine operating hours 4 Fuel Level Gauge Indicates level of fuel in tank 5 MidPort Display Indicates compressor and engine o...

Страница 19: ...e item unit at a time Pressing and holding the UP Button continuously scrolls up through parameter lists menu choices or increases a value until the end of the parameter list menu choices or maximum p...

Страница 20: ...diagnostic code is being displayed FMI Failure Mode Identifier defines the type of failure detected in the subsystem identified by the SPN OC occurrence amount of times this failure has occurred Displ...

Страница 21: ...hours or it remains at 0 hours the SERVICE DUE display will appear every hour To disable the user can reset the hours to the OFF position by decreasing the value to OFF See Figure 3 Figure 3 The servi...

Страница 22: ...nu To access the Setup Menu press and hold the ENTER Button while the Default Screen of Engine Hours is displayed until the Main Menu appears Scroll to the Setup option using the DOWN Button then pres...

Страница 23: ...uously loops through the Quick View Screens i e when the last screen is reached pressing the DOWN Button displays the first screen and vice versa Figure 6 Note 1 Only the parameters that are available...

Страница 24: ...in Screen menu item returns the user back to the Default Screen of Engine Hours Figure 7 AUTO POWER OFF The Compressor Control System has a power save feature designed to prevent drain on the batterie...

Страница 25: ...ture Airend discharge temperature greater than or equal to 248 F 30 120 C 248 F 3 Low Airend Oil Pressure Airend oil pressure below 10 psi 31 0 7 bar 10 PSI 3 Airend Discharge Temperature Sensor Airen...

Страница 26: ...or Regulation system pressure sensor reading out of range 54 0 5V 4 5V Emergency Stop Activated Emergency Stop button has been activated 55 3 Low Start Pressure Separator tank pressure below 50 psi 20...

Страница 27: ...elerator Pedal or Lever Sensor System Error Received Network Data In Error 93 2 528 Engine Net Brake Torque Data Erratic Intermittent or Incorrect Auxiliary Constrained Operation Curve Validation Swit...

Страница 28: ...evere Level Turbocharger 1 Speed Low Data Valid but Below Normal Operational Range Moderately Severe Level 105 0 155 Engine Intake Manifold 1 Temperature Data Valid but Above Normal Operational Range...

Страница 29: ...alid but Above Normal Operational Range Most Severe Level Injector Metering Rail 1 Pressure Data Valid but Above Normal Operational Range Most Severe Level 157 1 2249 Engine Injector Metering Rail 1 P...

Страница 30: ...age Below Normal or Shorted to Low Source Exhaust Gas Recirculation EGR Temperature Sensor Circuit Voltage Below Normal or Shorted to Low Source 412 15 2961 Engine Exhaust Gas Recirculation 1 Temperat...

Страница 31: ...Update Rate VGT Actuator Driver Circuit Abnormal Update Rate 641 12 2634 Engine Variable Geometry Turbocharger Actuator 1 Bad Intelligent Device or Component VGT Actuator Controller Bad intelligent D...

Страница 32: ...High Source 974 4 134 Remote Accelerator Pedal Position Voltage Below Normal or Shorted to Low Source Remote Accelerator Pedal or Lever Position Sensor Circuit Voltage Below Normal or Shorted to Low...

Страница 33: ...ssure Sensor Input 2 Circuit Voltage Above Normal or Shorted to High Source 1388 4 298 Auxiliary Pressure 2 Voltage Below Normal or Shorted to Low Source Auxiliary Pressure Sensor Input 2 Circuit Volt...

Страница 34: ...atment 1 Exhaust Gas Temperature 1 Voltage Below Normal or Shorted to Low Source Aftertreatment Exhaust Gas Temperature 1 Circuit Voltage Below Normal or Shorted to Low Source 3241 13 1663 Aftertreatm...

Страница 35: ...Aftertreatment 1 Diesel Particulate Filter Differential Pressure Voltage Above Normal or Shorted to High Source Aftertreatment Particulate Filter Differential Pressure Sensor Circuit Voltage Above Nor...

Страница 36: ...Engine Air Shutoff Circuit Voltage below normal or shorted to low source 3703 31 2777 Diesel Particulate Filter Active Regeneration Inhibited Due to Inhibit Switch Not Available or Condition Exists Pa...

Страница 37: ...t Voltage Below Normal or Shorted to Low Source 520320 7 2699 Crankcase Depression Valve Mechanical System not Responding or Out of Adjustment Crankcase Depression Valve Mechanical System Not Respondi...

Страница 38: ...tible with the compressor oil STARTING THE MACHINE 1 Press the Main Power Button 2 When the Wait To Start message on the MidPort changes to Total Engine Hours press and release Green Start Button 3 En...

Страница 39: ...ressure regulator High pressure mode K Modes solenoid valve L Captive pressure solenoid valve M Orifice N Manual blowdown valve The compressor is capable of operating at two pressure modes 1 The Low P...

Страница 40: ...d and the MidPort can be navigated using the UP DOWN and ENTER Buttons 5 If the Main Power Button is not pressed within 3 minutes if ambient temperature is above 45 F 7 C or 15 minutes if ambient temp...

Страница 41: ...ain fuel system SHORT TERM STORAGE Machines that stand idle for extended periods of time greater than 30 days Start and operate the machine every 30 days Operate long enough to allow the engine and co...

Страница 42: ...Emergency Stop T Lubricator Fill C Air Cleaner Precleaner Dumps C Fan Alternator Belts C Battery Connections Electrolyte C Hoses Oil Air Intake etc C Automatic Shutdown System C Air Cleaner System C C...

Страница 43: ...nt R Separator Tank Exterior 2 CR Engine Coolant C R Engine Crankcase Breather Element R Water Pump Grease G Shutdown Switch Settings T Scavenge Orifice Related Parts C Scavenge Line C Valve Clearance...

Страница 44: ...Running gear bolts 1 C Wheels Bearings Seals etc C G 2 Yrs 4 Yrs 6 Yrs Safety valve C Hoses R Separator tank 2 interior C Disregard if not appropriate for this particular compressor D Drain 1 or 3000...

Страница 45: ...ing panels or covers to work inside a machine ensure that anyone entering the machine is aware of the reduced level of protection and the additional hazards including hot surfaces and intermittently m...

Страница 46: ...and remove the filter element by releasing the nut If the safety element is to be renewed thoroughly clean the interior of the filter housing prior to removing the safety element Inspection Check for...

Страница 47: ...nt taking care all seals are in place install the sensor connector Final Fuel Filter Water Separator The final fuel filter 3 micron is mounted on the engine For maintenance details refer to the engine...

Страница 48: ...ervals Completely drain the receiver separator system including the piping and oil cooler by removing the drain plug s and collecting the used oil in a suitable container Replace the drain plug s ensu...

Страница 49: ...e wheel can be moved freely Slight dragging noises that do not impede the free movement of the wheel are permissible This adjustment procedure must be carried out as described on both wheel brakes Whe...

Страница 50: ...eck the compression spring 9 for pre tensioning Test run If necessary carry out 2 3 test brake actions Test brake action Check the play in brake linkage 7 and if necessary adjust the length of brake l...

Страница 51: ...e drawbar may NOT be connected to the towing vehicle After connecting the coupling to the towing vehicle turning the handle IS FORBIDDEN Lifting of the trailer by turning the handle IS STRICTLY FORBID...

Страница 52: ...y now be removed If the bellows 36 is damaged it must be replaced Assembly Before mounting all the new and removed parts have to be lubricated in accordance with regulation SK70003 Attach the shaft of...

Страница 53: ...MAINTENANCE 49 7 125 9 115 7 125 10 110 14 90 Replacement of the shock absorber To be carried out ONLY by skilled service personnel...

Страница 54: ...into the drawtube 45 from the front and bolt together with the shock absorber bracket 35 Fasten the hexagonal nut 31 with a tightening moment of 30 5Nm Push the unit 46 from the front into the housin...

Страница 55: ...art and secure it against falling off injury risk Remove the SL clip 24 and the disc 25 and pull out the pin 26 Unscrew the clevis 23 and hexagonal nuts 22 and 21 Pull out the cable and replace it Ass...

Страница 56: ...ssary Put on shields 15 and 14 and secure them with blind rivets 13 Plug in the adaptor 7 and the winding handle 5 Secure the winding handle 5 with the pin 6 Put the coupling unit into the highest pos...

Страница 57: ...high performance grease N3 Using a brush apply a thin even layer of SPHEEROL EPL2 or equivalent NLGI 2 Grade lubricant Part to be lubricated a Grease nipple b Bush c Piston rod d Hole e Top middle pa...

Страница 58: ...based high performance grease N3 Using a brush apply a thin even layer of SPHEEROL EPL2 or equivalent NLGI 2 Grade lubricant Part to be lubricated a Grease nipple b Bush c Piston rod d Hole e Top midd...

Страница 59: ...then adjust the gap in detail B to 0 5mm 6 If gap e is greater than 28mm in detail R then adjust the gap in detail B to 0 5mm Coupling cross section showing position of detail A Detail A a Fixing nut...

Страница 60: ...Service Valves After Starting Unit 5 Push the Service Air Button on the Control Panel The unit should speed up and then unload and drop back to IDLE With the unit unloaded turn the adjusting cap on th...

Страница 61: ...ERN TYPICAL CIRCULAR TORQUE PATTERN CAPSCREW OR NUT THREAD SIZE AND PITCH NOMINAL DESIGN TORQUE 8AE J249 GRADE 5 HEAD MARKING 8AE J249 GRADE 8 HEAD MARKING Nm FT LBF Nm FT LBF 1 4 20 11 8 16 12 5 16 1...

Страница 62: ...8 X 1 25 26 19 36 27 43 31 M10 X 1 5 52 38 72 53 84 62 M12 X 1 75 91 67 126 93 147 109 M14 X 2 145 107 200 148 234 173 M16 X 2 226 166 313 231 365 270 M20 X 2 5 441 325 610 450 713 526 TABLE 3 WHEEL T...

Страница 63: ...in storage an earlier change may be necessary as oil deteriorates with time as well as by operating conditions An oil change is good insurance against the accumulation of dirt sludge or oxidized oil p...

Страница 64: ...manual warranty section for details or contact your Portable Power representative Design Operating Pressure Ambient Temperature Specification 6 9 bar to 20 6 bar 100 psi to 300 psi 23 C to 52 C 10 F...

Страница 65: ...MACHINE SYSTEMS 61 7 125 9 115 7 125 10 110 14 90 Compressor and Engine Harness System Schematic 46622240 Rev B sheeet 1...

Страница 66: ...62 MACHINE SYSTEMS 7 125 9 115 7 125 10 110 14 90 Compressor and Engine Harness System Schematic 46622240 Rev B sheeet 2...

Страница 67: ...MACHINE SYSTEMS 63 7 125 9 115 7 125 10 110 14 90 Compressor and Engine Harness System Schematic 46622240 Rev B sheeet 3...

Страница 68: ...64 MACHINE SYSTEMS 7 125 9 115 7 125 10 110 14 90 Compressor and Engine Harness System Schematic 46622240 Rev B sheeet 4...

Страница 69: ...MACHINE SYSTEMS 65 7 125 9 115 7 125 10 110 14 90 IQ Option Harness Schematic 46636749 Rev A sheeet 1...

Страница 70: ...66 MACHINE SYSTEMS 7 125 9 115 7 125 10 110 14 90 Control Panel Haness Schematic 46641699 Rev A sheeet 1...

Страница 71: ...MACHINE SYSTEMS 67 7 125 9 115 7 125 10 110 14 90 Control Panel Haness Schematic 46641699 Rev A sheeet 2...

Страница 72: ...68 MACHINE SYSTEMS 7 125 9 115 7 125 10 110 14 90...

Страница 73: ...on t start or run Battery disconnect switch off Check switch position and operation Check switch position and operation Emergency stop pushed Check emergency stop switch position and operation Low bat...

Страница 74: ...hten or replace belt set Loose wire connection Check wires at switches and connectors to find loose connection Make repairs See Electronic Service Manual Low battery voltage Check battery condition re...

Страница 75: ...nditions Move compressor to cleaner environment Wrong air filter element s Install correct air filter element s Inadequate air filter element cleaning Install new air filter element s Incorrect stoppi...

Страница 76: ...nates the need for collecting the condensate and the added cost of disposing of the condensate which is often regulated by local regulations Ensure that the compressed air temperature always remains a...

Страница 77: ...s bypassed Standard Operation selected the delivered air pressure will be approximately equal to the separator tank pressure If the IQ System operation is selected the delivered air pressure will be s...

Страница 78: ...74 OPTIONS 7 125 9 115 7 125 10 110 14 90 PRIMARY AND SECONDARY FILTER MAINTENANCE FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5...

Страница 79: ...OPTIONS 75 7 125 9 115 7 125 10 110 14 90 WATER SEPARATOR MAINTENANCE FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6...

Страница 80: ...levels causing overheating reduced engine life and reduced airend life CAUTION Excessively restricted filter elements may cause an increase in the amount of aerosol water and oil carryover which coul...

Страница 81: ...oduction HOW TO USE PARTS LIST a Turn to Parts List b Locate the area or system of the compressor in which the desired part is used and find illustration page number c Locate the desired part on the i...

Страница 82: ...in are exclusive and the total liability of the Company with respect to this order whether based on contract warranty negligence indemnity strict liability or otherwise shall not exceed the purchase p...

Страница 83: ...distributor U S Latin America or Asia Pacific please contact Office hours Monday to Friday 8 00 a m to 5 30 p m EST Facility Telephone Fax Doosan Portable Power EMEA Aftermarket Dr ve Richelle 167 B...

Страница 84: ......

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