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P/N 1809533 Rev. B

Front Drive - Through Cab Protector

2

Item  Part # 

Description

 

  1.  1802061  Durabuilt™ Motor - 12V

  2.  1809330  Tarp Spool Axle - 3 Way Attachment - 98"

  3.  1800980  Shaft Extension - 3/4" x 4"

  4.  1800089  Collar Shaft - 3/4"

  5.   1120376  Sprocket - Driver Side

  6.  1800042  Bearing

  C.  1703237  Cap Screw - 5/16" x 2-1/2"

  G.   1800795  Bolt - 3/8" x 1"

 

L.  1800990  Lock Nut - 5/16"

  K.  1800993  Lock Nut - 3/8"

  P.  1800989  Flat Washer - 5/16"

  Q.  1800994  Flat Washer - 3/8"

3

2

1

6

5

4

Before drilling holes in box, make sure there is enough room 

for tarp to roll up around tarp axle. Measure box and compare  

measurements with those shown.

NOTE: 

Install mounting brackets directly across from each 

other, in line on opposite sides of box/cab guard.

STEP 1: 

  Determine tarp axle mounting location on cab pro

-

tector. Location must keep spring-loaded arms from 

interfering with cab doors and exhaust stacks. Arms 

must not interfere with loading process.

STEP 2: 

  Prepare to cut holes to mount electric motor and axle 

bearing. At desired location on each side of cab protec

-

tor, measure down 2" from top of cab protector side 

rail and mark location for center of tarp axle. Center of 

motor shaft hole and axle bearing hole must be aligned.

Minimum distance from top of cab protector rail to hori

-

zontal shield:

Mesh Fabric - 4"

Solid Vinyl Fabric - 5"

horizontal

 

cab

 

shield

rail

minimum

 

distance

STEP 3A:

  

Electric system.

 On driver side, use side plate as 

guide to center punch and drill holes to mount electric 

motor.

2"

cab

 

protector

side

 

rail

align

 

holes

STEP 4: 

  On passenger side, using 2" hole saw, drill hole for 

axle bearing at marked location. Center bearing flange 

over hole and use as guide to drill two 11/32" holes 

for fastening bearing.

driver

 

side

drill

 

holes

 

per

 

decal

drill

 

two

 

11/32" 

holes

passenger

 

side

cut

 2" 

hole

use

 

hole

 

saw

 

for

 

motor

 

shaft

 

hole

 

1" 

min

 

diameter

2" 

max

NOTE: 

If manual crank (page 30) will be installed on system at any 

time, spacers or brackets may need to be fabricated to align driver 

side tarp axle bracket with mounting surface for manual crank.

STEP 3B:

  

Manual system.

 Cut matching hole pattern in driver 

side as illustrated for passenger side in step 4.

C

K

Q

G

L

P

P

manual

electric

Содержание Hammer II

Страница 1: ...Arm System for Belly Dumps End Dumps Dump Bodies Pups P N 1809533 Rev B...

Страница 2: ...or return of the product all of which will be at the owner s expense Payment authorization must be received by us before any non warrantable product is repaired replaced or returned All expenses asso...

Страница 3: ...on 1 Front Drive Installation 2 5 Pivot Point Location 6 External Pivot Mount Installation 7 Arm Installation 8 Tarp Tube Assembly Tarp Installation 9 10 Rotary Switch Kit Wiring 11 Manual Crank Insta...

Страница 4: ...4 1703237 Cap Screw 5 16 x 2 1 2 1800990 Lock Nut 5 16 1700400 Self Tapping Screw 3 8 x 1 1800993 Lock Nut 3 8 1809567 Cap Screw 3 8 x 2 1 4 GL Kit 1800995 Lock Nut 1 2 1800998 Bolt 5 16 x 1 GR5 1800...

Страница 5: ...desired location on each side of cab protec tor measure down 2 from top of cab protector side rail and mark location for center of tarp axle Center of motorshaftholeandaxlebearingholemustbealigned Mi...

Страница 6: ...otor shaft motor shaft motor cover tarp axle STEP 8B Manual system Loosely assemble bearing to cab protector using bolts G washers Q and nuts M Insert stub shaft through bearing hole on passenger side...

Страница 7: ...d nuts STEP 1 Determine tarp axle bracket location on front of box Position brackets so spring loaded arms will not interfere with cab door loader or exhaust stacks NOTE Install mounting plates direct...

Страница 8: ...ring assembly over stub shaft and fasten to tarp axle bracket with screws H washers Q and nuts M electric motor cover bearing shaft extension bearing plate STEP 6B Manual crank On driver side loosely...

Страница 9: ...f points A and B NOTE Tapered wedged rounded or sloped trailers may require additional bracketry to offset and square arms with trailer rear front NOTE Double check pivot loca tion before drilling any...

Страница 10: ...7 Shim 1 1 4 x 047 T 1800978 Retaining Ring 1 1 4 1 2 3 STEP 1 Clamp pivot assembly to box centering shaft on marked pivot point with slot in shaft facing downward NOTE Double check pivot location bef...

Страница 11: ...late and cut arm length using shorter of two distances Item Part Description 1 1809407 Lower Arm 2 1809408 Upper Arm Straight 3 1809553 Upper Arm 30 Bend Driver Side 4 1809554 Upper Arm 30 Bend Pass S...

Страница 12: ...r Arm 30 Driver Side 3 1809554 Upper Arm 30 Passenger Side 4 1809409 Rear Crosspiece 5 1808819 Rubber Bumper Assembly 6 B 1800609 Shoulder Bolt 1 4 x 1 1 4 K 1800610 Tee Nut 1 4 x 7 16 2 3 1 1 4 5 6 r...

Страница 13: ...h cap screw C flat washer P and lock nut L Option 2 Fasten screws through washers and grom mets into threaded groove Hardware not included Option 1 Recommended Thread front of tarp with plastic rod in...

Страница 14: ...1800536 Circuit Breaker 40 Amp 4 1800028 Wire 8 Ga 60 3 2 2 4 4 4 1 mount circuit breaker as close to power supply as possible to prevent potential short in wire strip wire insulation ring terminal c...

Страница 15: ...sprockets and pull crank assembly up until screws D are in middle of adjustment slots Mark chain and remove excess links Connect ends with connector link STEP 2 Using crank mounting holes as guide mar...

Страница 16: ...ck box using sheet metal screws A STEP 8 Attach upper guard to lower guard using 5 16 bolt F washers P and lock nuts L STEP 7 Mark and drill 5 16 holes through lower chain guard using upper chain guar...

Страница 17: ...00990 Lock Nut 5 16 10 1800993 Lock Nut 3 8 11 1800989 Flat Washer 5 16 12 1800994 Flat Washer 3 8 3 2 1 7 8 9 11 11 10 12 6 5 4 manual electric Item Part Description 1 1809563 Bearing Plate Universal...

Страница 18: ...1800356 Carriage Bolt 1 2 x 1 1 2 5 1800995 Lock Nut 1 2 6 1800996 Flat Washer 1 2 7 1800977 Shim 1 1 4 x 047 8 1800978 Retaining Ring 1 1 4 1 4 6 5 7 8 2 3 Item Part Description 1 1809407 Lower Arm...

Страница 19: ...d 3 1800185 Upper Chain Guard 4 1800404 Chain Guard Bracket 5 1800802 Screw 10 x 1 6 1700400 Self Tapping Screw 3 8 x 1 7 1800998 Bolt 5 16 x 1 GR5 8 1800990 Lock Nut 5 16 9 1800993 Lock Nut 3 8 10 18...

Страница 20: ...oducts Arm Matic DuraPull Econo Pull Turbo Tarp2 2000 Series 5000 Series Hammer II Bullet Flash Waste Products SWAT Quick Flip III Sidewinder Sidewinder 350 HyTower SL HyTower DL Double Flip Donovan B...

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