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4 . 2   M a n u f a c t u r e r ' s   i n s t r u c t i o n s :

  T h e  

installation must follow the instructions in this 
manual and the chimney liner manufacturer's 
instructions. If there is a conflict, you must follow 
the more restrictive measures.

4.3 Chimney throat too narrow for the liner: 

If 

the chimney throat is too narrow to permit the 
passage of the liner cut a hole of the required 
diameter in the chimney throat to allow for the 
passage of the liner 

(Drawing 2).

(Drawing 2).

4.5  Watertight flashing:  

Install a metal roof 

flashing at the top of the chimney.  Seal the joint 
between the chimney and the flashing.

4.6  Chimney top:

 Install a chimney round top at 

the end of the chimney. 

5.1  Putting the insert in place:

  There are three 

ways to install the insert in a masonry hearth:

1. Installation directly on the hearth floor 

(Drawing 3A)

:

  If the floor of the hearth is 

sound and level, simply slip the insert inside 
the hearth. Adjust the level with the four 
levelling bolts located at each corner under 
the insert.

2. Installation of the optional levelling plate 

(Drawing 3B)

:   

Put the Don-Bar levelling 

plate on the hearth floor (use only the 
approved Don-Bar steel levelling base for 
this) and adjust its level with the four (4) 
levelling bolts.  Secure the plate in place on 
the floor with expansion bolts to prevent 
slipping.

4.4  Jointing the liner sections: 

Always fix the 

liner sections together with the female end up. 
This way the condensation water will drip inside 
the liner, not outside 
 

 

 5.  Insert installation

Page 7

DESSIN NO 3

Insert installation

Gasket 
(see Drawing 4)

Choose this method if the hearth floor is sound and the height limited

Choose this method if the hearth floor is not in good condition or if
the hearth is too high

Choose this method to raise the insert, or when an exterior air
intake ond/or a base fan are  needed. The raised base then replaces the 
levelling plate of  the Drawing B above.

Levelling bolts

Expansion
bolts to secure
the plate on the floor

Levelling
bolts

Optional
levelling
plate

Garket
(see Drawing  4)

 Installation directly on the floor (without the levelling plate)

 Installation with the levelling plate

 Installation with the raised base

A

B

C

Exterior air intake (Optional):
4" (100 mm) flexible metal 
duct with insulated jacket 
and non-combustible vapour
barrier 

Exterior
wall cap

Sliding control for 
the air intake

Thermodisc
(to splip under
the base)

Ready to be connected
into a wall outlet

Axial fans (2)

Fan control

REV.  2014-11

Don-Bar
Insert

Don-Bar
Insert

Содержание Inserts

Страница 1: ...IREPLACES DON BAR INSERTS Les foyers DON BAR Fireplaces inc Shop and Showroom 741 St Vallier Ouest Quebec Quebec G1N 1E2 Phone 418 686 9114 Fax 418 686 9117 Website www don bar com Email don bar don b...

Страница 2: ...e 24 Page 25 PART 5 Warranty Page 2 FIREPLACES This document in its entirety is the intellectual property of Les Foyers Don Bar inc Any unauthorized use will expose its author or authors to legal and...

Страница 3: ...ing hearth 12 4 Non combustible finishing materials 3 2 Chimney sweeping 3 3 Preparation insulation and painting of the existing 13 Lateral clearances hearth 13 1 Lateral clearances to combustible wal...

Страница 4: ...SOURCE MAY BE REQUIRED DO NOT ALTER THE AIR CONTROL HANDLE THE GLASS DOOR WITH CARE DO NOT HIT OR CLOSE THE DOOR SUDDENLY DO NOT BUILD FIRE TOO CLOSE TO THE GLASS DO NOT CLEAN GLASS WHEN STILL HOT DO...

Страница 5: ...STALL THIS INSERT INTO A ZERO C L E A R A N C E I N S U L A T E D PREFABRICATED FIREPLACE Your insert is designed to be installed only inside a traditional solid masonry fireplace If it is installed i...

Страница 6: ...emove all the loose soot particles This will prevent your home from being soiled by the circulation of the air around the insert Next insulate the walls of the existing hearth with 1 25 mm thick semi...

Страница 7: ...velling base for this and adjust its level with the four 4 levelling bolts Secure the plate in place on the floor with expansion bolts to prevent slipping 4 4 Jointing the liner sections Always fix th...

Страница 8: ...e thermodisc under existing hearth and is also required when the base No securing required installing an exterior air intake and or base fan use only the approved Don Bar steel 2 Side fans Drawing 5B...

Страница 9: ...disc Speed control Speed control 120V Plug 120V Line Ground Axial fans Centrifugal fan A Fan installation fans are optional DRAWING 5 Centrifugal fan with speed control to be plugged to any electrical...

Страница 10: ...stall the flat and ventilated frames three or four sides just slip them into place on the insert Many arrangements are possible See Drawing 6 for all possible combinations Please note that a ventilate...

Страница 11: ...tible composite cement board Durok type of at least 3 8 10 mm thickness may be used 10 Combustible mantel Page 11 DESSIN NO 7 Non combustible floor protection 18 460 mm from the glass door 8 200 mm 8...

Страница 12: ...st always be easily removable from the hearth Provide a 2 50 mm free space between all metal studs and the ventilated finishing frame Do not secure metal studs to the insert or to its finishing frame...

Страница 13: ...Follow the indications of Drawing 10 when the insert is installed near a combustible wall DRAWING 10 Minimum lateral clearances 24 610 mm min Note Measures are took on the insert door 2 4 6 1 0 m m m...

Страница 14: ...0 441 502 330 489 438 362 mm 610 718 502 502 489 438 362 mm 610 819 502 610 489 438 362 mm 718 518 610 406 540 438 413 mm 718 610 610 406 540 438 413 mm 718 718 610 502 540 438 413 mm 851 654 743 540...

Страница 15: ...wood species 9 1 Firescreen 3 4 Green wood 11 Anti smoke flap 9 1 Anti smoke flap installation 4 The fire 4 1 Opening the high efficiency HE smoke damper 13 Humidity and condensation 4 2 Open fires 1...

Страница 16: ...ng fire is wanted then open the air intake fully 1 3 Smoke outlet control This sliding valve is a part the of the high efficiency HE deflector system Drawing 22 It is located in the middle of the inse...

Страница 17: ...to the chimney draft or capable of causing smoke returns an indoor moisture level that is too high and causes ice build up in the flue and reduces chimney draft too many elbows in the chimney crushed...

Страница 18: ...wer of the fire 4 4 How to start a fire To light a good fire begin by placing 4 or 5 newspaper balls in the fireplace Next place 5 to 8 small pieces of dry firewood over the newspaper Then add 2 or 3...

Страница 19: ...lation To fireplace safely always keep a poker on hand prevent rusting always store the fireplace and its Heat resistant gloves are also recommended and components in a dry space can be very useful wh...

Страница 20: ...d directly from Don Bar Fireplaces Note the glass panes are not warrantied against breaking Warning Never replace a broken door glass with an ordinary or tempered glass it will shatter and may cause s...

Страница 21: ...chimney insulation To avoid these problems it is necessary to maintain a 30 35 humidity level inside the house 10 Firescreen installation 11 Anti smoke flap 12 Humidity and condensation Anti smoke fl...

Страница 22: ...ed base Side fan assembly 1 Centrifugal fan Insulated box for the centrifugal fan Thermodisc Speed control Levelling plate complete with levelling bolts Raised triangular base Metal firescreen BBQ gri...

Страница 23: ...your fireplace firewood until a professional has inspected it A chimney fire Don t let creosote built up in the chimney can overheat the chimney components wrap it Don t burn coniferous construction...

Страница 24: ...time this is regarded as normal repair or the replacement of any part maintenance However all the 10 1 Brokenglass coveredbythewarranty original parts shipped with the 10 2 Damages caused by a firepla...

Страница 25: ...ess than 2 in 50 mm thick when made of a single unjointed unit of artificial or natural stone or of reinforced concrete B When thin material less than 1 in 25 mm thick ie tile or slate is used a beddi...

Страница 26: ...or of a fireplace such as the damper control mechanism or a built in glass door shall have at least a 2 in 50 mm clearance from any combustible material on the face of the fireplace where such metal p...

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