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EC – Controller Compacto

DOMEL

1

Operating and installation Instructions

V2.2, April 2015

Contents

GENERAL SAFATEY

................................................................................................................... 2

Personal Safety

..................................................................................................................... 2

Approvals, standards and certifications

............................................................................ 3

OPERATING MOUNTING AND THERMAL CONDITION

..................................................... 3

Operating and ambient condition

....................................................................................... 3

General installation

............................................................................................................... 3

Mounting and sealing ...................................................................................................... 3

Cooling ............................................................................................................................. 3

Mechanical and electrical specification

............................................................................. 5

................................................................................................................................ 5

........................................................................................................................... 10

STRIPPING CONNECTING LEADS AND CONNECTING WITH TERMINALS

............... 11

Connection instructions:

.................................................................................................... 12

Connecting the electrical system

...................................................................................... 13

Mains supply connection and fuse protection .............................................................. 13

............................................................................................................................ 15

MODBUS PARAMETERS

......................................................................................................... 17

TROUBLESHOOTING

............................................................................................................... 22

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Содержание Compacto

Страница 1: ...EC Controller Compacto Drives Operating and installation instructions ...

Страница 2: ... Operating and ambient condition 3 2 2 General installation 3 2 2 1 Mounting and sealing 3 2 2 2 Cooling 3 3 1 Mechanical and electrical specification 5 3 2 Functions 5 3 3 Protections 10 4 STRIPPING CONNECTING LEADS AND CONNECTING WITH TERMINALS 11 4 1 Connection instructions 12 4 2 Connecting the electrical system 13 4 2 1 Mains supply connection and fuse protection 13 5 MODBUS RTU 15 6 MODBUS P...

Страница 3: ...angerous and could cause risk of fatal injury from electric shock When is necessary to touch high voltages lines disconnect the main supply voltage and wait at least 5 minutes before servicing the drive Note It is the responsibility of the user or installer to ensure correct grounding and protection in accordance with national and local standards 1 1 Personal Safety The Start Stop input on the use...

Страница 4: ...refree operation The assembly should only be carried out by qualified persons because proper mounting cooling and sealing of controller is needed Mounting is permitted only at prescribed places All positions are allowed if conditions of solid attachment and adequate cooling are fulfilled to prevent overheating of electronic 2 2 1 Mounting and sealing We recommended horizontal on table or vertical ...

Страница 5: ...sible to have cooling only with natural convection 1 By cooling with natural convection the user should ensure at least 1 m of space over the highest cooling rib and also controller may not be located in a enclosed place Note Cooling exclusively with natural convection decreases lifetime of electronics ...

Страница 6: ...Error detection Internal error of electronics Phase Overcurrent detection The error state is automatically reset by removal all error caused AN1 Analogue input 1 Electronics can be controlled by external analogue input voltage 0 10 or 10 0 VDC to terminals 7 and 8 Electronics controls speed linear from RPM min to RPM max Maximal or minimal speed is defined as input voltage 9 5V 3 To start control ...

Страница 7: ... AN1min is set to 9V and AN1max is set to 1V In the pictures above controller works from 200RPM to 1500RPM and AN1 operates inverted from 9V to 0V AN1max AN1min AN1stop is set to 10V in picture 3 this means that AN1stop is disabled and motor will run with minimal RPM also in case of AN1 and POT is 10V In picture 2 AN1stop is set to 9V This means that threshold voltage is 9V and motor will not run ...

Страница 8: ...inputs and outputs Electrical parameters 23VDC 10 not regulated 50mA Terminal number 13 16 19 AN2 Analogue input 2 Electronics can be controlled by external analogue input signal AN2 for external sensor temperature CO2 smoke sensor etc Electrical parameters Vinmax 12V Zin 10kΩ Resolution 10 bit Important Wrong polarity at input AN2 can cause serious damage on the controller PID Control Electronics...

Страница 9: ...on should be enabled by disconnect the terminal pins 16 and 17 We recommended purpose switch For disable the function disconnect terminal pins switch ON Fire mode function can be also enabled via Modbus communication For additional information about activating fire function via Modbus see the chapter 7 Electrical parameters Operating voltage 24V Zin 10kΩ Note Fire mode function is useable only for...

Страница 10: ...ntrollers is necessary terminal pin 14 Speed control via MODBUS Parameter Operation Mode set to value 2 Operation Mode 2 The ON OFF Switch becomes inactive To the Holding register at address 0 Set_Point write desired value of speed in For example Set_Point 1000 10 00 Motor Stop Set_Point 1000 10 00 Motor Run at RPM_Min 1000 10 00 Set_Point 10000 100 00 Motor Runs at desired speed The motor speed i...

Страница 11: ...tor immediately Protection is disabled in fire mode state Phase overcurrent protection The electronics are equipped with phase overcurrent protection when current through motor increases up to 10A In this event electronics stops the motor immediately and tries to makes automatically restart Rotor failed acceleration The electronics sre equipped with rotor failed acceleration protection when the ro...

Страница 12: ...hard wire or fibre copper wire with ferrule Fig 1 For thickness of the wire see the table 2 Keep motor cable as short as possible to reduce the noise level and leakage currents To reduce the operating problems use a shielded cable Max length of cables shown the table below Fig 1 Wire with ferrule Table 1 Length of cables Fig 2 Description of cables Compacto Length max m Power supply Relay Fault Se...

Страница 13: ... 2 for optimum IP protection e For power supply and Relay Fault function use one cable with 6 wires if Relay Fault is needed Unscrew the nut of cable glands 1 Press the terminal strip 1 Fig 3 and 4 and connect the Power wires to the terminal strip 1 Press the terminal strip 2 Fig 3 and 4 and connect the wires for Relay Fault Tighten the cable gland 1 for optimum IP protection Do not lead Relay Fau...

Страница 14: ...tional and local standards 4 2 Connecting the electrical system Check whether the data on the type plate agrees with the connection data Before connecting the device ensure that the supply voltage matches the operating voltage of the device Only use cables that are configured for the current according to the specification on the type plate 4 2 1 Mains supply connection and fuse protection Compacto...

Страница 15: ...logue Input 1 Set value 0 10 V or 10 0 V R 1 kΩ GND 8 12 14 I O ground Pot 9 Potentiometer output 3 wires 5V 10 5 V 5 10 mA for potentiometer AN2 11 Analogue Input 2 for external sensor PID Control 24V 13 16 19 24 V 10 DC Imax 40 mA Speed 15 Digital output NPN open collector output Fire 17 Digital input FIRE mode Enabling function open pin Disabling Bridge to 24 V Start Stop 18 Digital input Start...

Страница 16: ...the signal on the second wire Since RS 485 is a multipoint communication system all devices are connected to the single twisted pair cable The Modbus RTU uses master slave architecture where each slave device has its unique address and responds only to packets addressed to this device The packets are generated by the master Controller which periodically polls all connected slave devices Data trave...

Страница 17: ...d Input Register 0x05 Write Single Coil 0x06 Write Single Holding Register To connect PC and DOMEL Compacto Drive over serial line MODBUS RS 232 USB to RS 485 Converter is needed We recommend ADAM 4561 converter To attach the ADAM 4561 to a PC you do not need to power down your PC The power for the ADAM 4561 converter is derived from the USB port so there are no power adapters to deal with The ADA...

Страница 18: ...power reduced 4 Phase Loss 0 1 1 Phase or motor sync loss 5 PFC Overcurrent 0 1 1 PFC FET protection tripped 6 Parameters CRC 0 1 1 Parameter checksum failed TBD 7 Circuit Fault 0 1 1 There was an error detected during circuit internal check 8 Motor Fault 0 1 1 Motor does not behave as expected 9 Too Hot 0 1 1 Converter too hot to operate 10 I2R IGBT Fault 0 1 1 Software IGBT protection triggered ...

Страница 19: ...i clockwise rotation 2 2 Maximum Speed MinRPM MaxRPM level 1 1 Max rpm allowed in normal operation External control will use this as set point maximum Value from level above current is used as Max 1 3 Fire Speed 0 67 RPM_Max to RPM_Max 1 RPM when fire mode is active 2 3 RPM_Max to RPM_Max 2 4 Minimal Speed 200 RPM to Max RPM 1 Minimal allowed speed 1 5 Password 0 32767 0 level 0 all settings locke...

Страница 20: ...r Integration time 0 no integration 1 13 Td External controller diff time 1 14 PIDMin 0 10000 0 01 PID regulator minimum output 1 15 PIDMax 0 10000 0 01 PID regulator maximum output 1 16 PIDRef 0 1000 1 PID regulator reference selection 1 20 27 FACTORY SETTINGS 28 Resonance1 0 10000 1 Rpm where 1st resonance occurs set 0 to ignore Converter will avoid this rpm Avoidance will only work if rpm regul...

Страница 21: ...C 6 UDC 0 1 DC Bus voltage in V 7 Stator IRMS 0 001 RMS Stator current in A 8 Power 0 1 W 9 Analogue1 300 2000 0 01V Analogue input 1 voltage 10 Analogue2 300 2000 0 01V Analogue input 2 voltage 11 Analogue POT 300 2000 0 01V Analogue POT voltage 12 SO voltage 300 2000 0 01V SO output voltage 13 SO current 300 3300 0 01mA SO output current 14 IAC 0 001 Line RMS current in A 15 18 RESERVED 19 Error...

Страница 22: ...EC Controller Compacto DOMEL 21 Operating and installation Instructions V2 2 April 2015 23 Op Minutes Minutes of operation 24 Op Days Days of operation RPM 0 no error ...

Страница 23: ...automatically restarts manual restart required 5 Phase failure phase loss X X X Phase damage missing motor phase 6 Overheathing windings X No overheating windings protection X Temp electronics 80 C reducting output power Temp electronics 105 C Motor shutdown Decreasing Temp of electronics below 75 C Automatlically restart 8 Controller error internal error of electronics X X X X X X Motor phase cur...

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