background image

1

Torque-Arm

®

 II Metric Speed Reducers

Instruction Manual

Ratios 5, 9, 15, 25, and 40: 1

These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of 

printing. Please see 

dodgeindustrial.com

 for updated instruction manuals.

WARNING: To ensure the drive is not unexpectedly started, turn off and 

lock-out or tag power source before proceeding. Failure to observe these 

precautions could result in bodily injury.

WARNING: Because of the possible danger to person(s) or property 

from accidents which may result from the improper use of products, 

it is important that correct procedures be followed. Products must be 

used in accordance with the engineering information specified in the 

catalog. Proper installation, maintenance and operation procedures 

must be observed. The instructions in the instruction manuals must 

be followed. Inspections should be made as necessary to assure 

safe operation under prevailing conditions. Proper guards and other 

suitable safety devices or procedures as may be desirable or as may 

be specified in safety codes should be provided, and are neither 

provided by Dodge nor are the responsibility of Dodge. This unit and 

its associated equipment must be installed, adjusted and maintained 

by qualified personnel who are familiar with the construction and 

operation of all equipment in the system and the potential hazards 

involved. When risk to persons or property may be involved, a holding 

device must be an integral part of the driven equipment beyond the 

speed reducer output shaft.

WARNING: All products over 25 kg (55 lbs) are noted on the shipping 

package. Proper lifting practices are required for these products.

Vertical Installations

–Install the filter/ventilation plug in the 

hole provided in the upper face of the reducer housing as 

installed. If space is restricted on the upper face, install the 

vent in the highest hole on the side of the reducer per Figure 

1. Install a plug in the hole in the bottom face of the reducer. 

Do not use this hole for the magnetic drain plug. Of the 

remaining holes on the sides of the reducer, use the plug in 

the upper housing half for the minimum oil level plug.

Figure 1 - Mounting Positions

WARNING: Torque-Arm II products exceeding 13.5kg (30 lbs) should 

be lifted using lift-assist equipment rated for the weight of the product. 

Weight values for all Torque-Arm II products are listed in the Gearing 

Engineering Catalog. Lifting brackets provided on the Torque-Arm II 

should be used when connecting to lift-assist equipment.

WARNING: Depending on operating conditions, sound levels for Torque-

Arm II products may exceed 70 dB. Protective measures such as hearing 

protection may be needed when in close proximity to a Torque-Arm II.

INSTALLATION

NOTE: This reducer is compatible with the Dodge

®

 Smart 

Sensor that can be installed in the adapter plug labeled 

“smart sensor.” The plug and sensor can be moved to 

different locations as required by mounting position.

1.  Use lifting bracket to lift reducer. 

2.  Determine the running positions of the reducer (see Figure 1). 

Note that the reducer is supplied with 6 plugs; 4 around the 

sides for horizontal installations and 1 on each face for vertical 

installations. These plugs must be arranged relative to the 

running positions as follows: 

Horizontal Installations

–Install the magnetic drain plug in 

the hole closest to the bottom of the reducer. Throw away the 

tape that covers the filter/ventilation plug in shipment and 

install plug in topmost hole. Of the 2 remaining plugs on the 

sides of the reducer, the lowest one is the minimum oil level 

plug. 

HORIZONTAL MOUNTING

POSITION B

POSITION A

POSITION D

POSITION C

POSITION F

POSITION E

5 (NEAR)
6 (FAR)

4 (NEAR)
5 (FAR)

4 (NEAR)

5 (FAR)

5 (NEAR)

6 (FAR)

5 (NEAR)

6 (FAR)

4

2

3

1

1

4

3

2

VERTICAL MOUNTING

2

4

3

1

1

4

3

2

5 (NEAR)
6 (FAR)

2

1

5

6

1

6

5

2

Содержание Ratios 15

Страница 1: ...reducer housing as installed If space is restricted on the upper face install the vent in the highest hole on the side of the reducer per Figure 1 Install a plug in the hole in the bottom face of the...

Страница 2: ...ghtening the V belt with the torque arm 6 Install torque arm and adapter plates reusing the reducer bolts The adapter plates will fit in any position around the input end reducer 7 Install torque arm...

Страница 3: ...ning rings and necessary shaft key or keys The driven shaft does not need to extend through the reducer for the short shaft bushing to operate properly The minimum shaft length as measured from the en...

Страница 4: ...ighten screws lightly 11 Alternately and evenly tighten the screws in the bushing nearest the equipment to the recommended torque given in Table 1 Repeat procedure on outer bushing Straight Bore Reduc...

Страница 5: ...ion Table2 OilVolumesbyMountingPosition CaseSize Ratios OilVolumeinLiters Horizontal Vertical A 9 00 B 6 00 C 3 00 D 12 00 E Up F Down TA0107L Single 0 6 0 5 0 6 1 3 1 2 1 4 Doubles 0 6 0 5 0 6 1 3 1...

Страница 6: ...0 220 220 150 150 150 150 150 150 150 150 150 126 150 220 220 220 150 150 150 150 150 150 150 150 150 101 125 220 220 220 220 150 150 150 150 150 150 150 150 81 100 220 220 220 220 220 150 150 150 150...

Страница 7: ...ent 4 The instruction manuals and lubrication tags are paper and must be kept dry Either remove these documents and store them inside or cover the unit with a durable waterproof cover which can keep m...

Страница 8: ...600 800 1000 1500 2000 3000 4000 5000 6000 8000 10 000 cSt 40 C 100 C cSt ISO VG AGMA GRADES GRADES GEAR OILS SUS 100 F SUS 210 F SAE KINEMATIC VISCOSITIES SAYBOLT VISCOSITIES 200 300 100 90 80 70 60...

Страница 9: ...nstallation damage can occur to the shaft and or the backstop Slide the race against the spacer or the shaft shoulder and install the retaining ring into the groove in the shaft Only use the supplied...

Страница 10: ...embly is securely installed on the input shaft 4 Recheck fan assembly for proper location and clearance Loosen set screws and repeat steps 2 and 3 above if not properly located Installation for TA6307...

Страница 11: ...ingBolt 4 4 411294 411294 411294 411294 411294 411294 FanSetScrew 5 2 299812 299812 299812 299812 299812 299812 CoverBolt 6 4 304519 304519 304519 304519 304519 304519 Lockwasher 7 4 304602 304602 304...

Страница 12: ...tions Motor Mount Installation WARNING To ensure that drive is not unexpectedly started turn off and lock out or tag power source before proceeding Remove all external loads from drive before removing...

Страница 13: ...1 482 590 491 600 501 610 513 621 533 641 561 669 B M1 373 483 381 491 390 500 400 510 410 520 422 532 442 552 470 580 M2 439 549 447 557 456 566 466 576 476 586 488 598 508 618 536 646 M3 505 614 513...

Страница 14: ...5 754 855 766 867 786 886 813 914 833 934 853 954 B M1 566 668 576 678 586 688 598 700 618 720 646 748 666 768 686 788 M2 671 773 681 783 691 793 703 805 723 825 751 853 771 873 791 893 M3 775 878 785...

Страница 15: ...75 1276 1194 1296 1214 1316 1239 1341 1264 1366 N A N A B M1 762 863 789 890 809 910 829 930 853 954 878 979 N A N A M2 912 1013 940 1041 960 1061 980 1081 1004 1106 1029 1131 N A N A M3 1063 1165 109...

Страница 16: ...A N A N A N A N A N A N A N A N A N A N A N A N A N A B M1 1188 1284 1208 1304 1228 1324 1253 1349 1278 1374 1308 1404 N A N A M2 1324 1420 1344 1440 1364 1460 1389 1485 1414 1510 1444 1540 N A N A M...

Страница 17: ...otor shaft and reducer input shaft The long slot in the back cover fits over the motor shaft 4 Align the back cover assembly to the Torque Arm II motor mount and attach using four cap screws washers a...

Страница 18: ...o specifications in Table 11 DRIVESHAFT REMOVAL To remove the driveshaft from the reducer the following steps are required 1 Remove the driveshaft retaining bolt 404 and lock washer 405 the keeper pla...

Страница 19: ...and pinion are integral Press gear and bearings on shaft Press against inner race not cage or rollers of bearings 3 Input Shaft Assembly Shaft and pinion are integral Press bearings on shaft Press ag...

Страница 20: ...TA7315HM M16 2 70 110 125 TA8407HM M16 2 70 110 125 TA9415HM M16 2 70 110 125 TA10507HM M20 2 5 70 180 200 TA12608HM M20 2 5 70 180 200 BackstopCoverBoltRecommendedTorqueValues ReducerSize FastenerSiz...

Страница 21: ...304753 40 1 403094 304707 TA3203HM 5 1 9 1 15 1 25 1 304809 411626 05 K 40 1 403101 402271 TA4207HM 5 1 9 1 15 1 25 1 40 1 304809 411626 05 K TA5215HM 5 1 9 1 15 1 403005 402001 25 1 40 1 403005 3047...

Страница 22: ...3 25 1 905124 905130 40 1 905125 905131 TA6307HM 5 1 906126 906120 906128 9 1 906122 906129 15 1 906123 25 1 906124 906130 40 1 906125 TA7315HM 5 1 907126 907120 907128 9 1 907122 907129 15 1 907123 2...

Страница 23: ...1 112 600 100 31 33 11 12 9 18 22 13 45 30 32 29 28 OPTIONAL BACKSTOP ASSEMBLY TORQUE ARM ASSEMBLY 10 34 36 41 44 14 24 25 21 40 39 35 37 204 205 201 202 203 200 38 27 26 23 4 5 6 7 15 16 1 2 102 SCRE...

Страница 24: ...3 45 30 32 OPTIONAL BACKSTOP ASSEMBLY 10 44 14 21 26 4 5 6 7 15 16 1 106 108 109 110 101 104 103 105 107 111 112 100 29 28 TORQUE ARM ASSEMBLY 24 25 204 205 201 202 203 200 27 23 2 102 SCREW CONVEYOR...

Страница 25: ...3268 905272 23 Output Gear 1 900208 901208 902208 903208 904208 905208 26 Output Hub Tapered Bore 1 900230 901230 902230 903230 904230 905230 Output Hub Straight Bore 1 900231 901231 902231 903231 904...

Страница 26: ...1 304833 403165 304836 403101 304809 403005 36 Counter Shaft Bearing Cone LH 1 304740 402265 411626 05 B 402271 304710 402001 37 Counter Shaft Bearing Cone RH 1 304740 402265 411626 05 B 402271 30471...

Страница 27: ...06273 906273 908269 909269 909265 912269 005 Shim 13mm 906272 906272 908268 909268 904264 912268 23 Output Gear 1 906208 907208 908208 909208 910208 912208 26 Output Hub Tapered Bore 1 906230 907230 9...

Страница 28: ...34 Counter Shaft Bearing Cup LH 1 403026 403159 411626 06 BE 403036 403087 402233 35 Counter Shaft Bearing Cup RH 1 403026 403159 411626 06 BE 403036 403087 402233 36 Counter Shaft Bearing Cone LH 1 9...

Страница 29: ...9 103 15 619 25 067 33 333 TA3203HM 4 913 9 234 15 067 24 954 32 451 TA4207HM 5 000 9 231 15 000 25 125 39 107 TA5215HM 5 105 9 183 14 923 24 996 38 907 TA6307HM 4 944 9 215 15 451 24 868 38 319 TA73...

Страница 30: ...devices such as a shaft mounted cooling fan or heat exchanger may be required to ensure operating temperature below 200 F if indicated by catalog selection tables or if the reducer is operated at amb...

Страница 31: ...31 MN1620...

Страница 32: ...Dodge Industrial Inc 1061 Holland Road Simpsonville SC 29681 1 864 297 4800 All Rights Reserved Printed in USA MN1620 02 22 1620 0222 DODGE INDUSTRIAL INC AN RBC BEARINGS COMPANY...

Отзывы: