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Seating Rim onto the Bandwheel.

4. 

After the five (5) clamps have been mounted 

gradually and uniformly, tighten the screws two (2) 

turns each until the rim and tire is seated against 

the wheel flange.

5. 

Remove the tire installation clamps and then insert 

the ten (10) cap screws, nuts and washers.

BANDWHEEL TIRE REPLACEMENT (Cast 

Aluminum Bandwheels)

1. 

This procedure requires the following items:  

(a) 

A hammer; 

(b)

 A length of steel bar with one end 

sharpened or a dull chisel; 

(c)

 Large pliers; 

(d)

 

Caulking gun;  

(e)

 An orbital sander; 

(f)

 Small brush; 

(g)

 Clamps; 

(h)

 Caulking gun conversion kit.

2. 

Another person may be helpful for this procedure.

3. 

Remove the bandwheel from the machine.

Tire Removal

1. 

Cut the tire and loosen the worn tire with a hammer 

and chisel or other flat tool.

2. 

Grab the loosened tire with the pliers and pull the 

tire off the bandwheel.

3. 

Using an orbital sander, carefully sand off any 

residue from the bandwheel.

 

DO NOT remove the center crown of the 

bandwwheel  or  create  "flat  spots"  with  too 

much sanding in one area.

BANDWHEEL TIRE REPLACEMENT (Sheet 

Metal Bandwheels) (Continued....)

4. 

Prepare the caulking gun conversion kit as follows:  

(a)

 Insert the adhesive cartridge, nose first, through 

the oval opening of the sleeve until the cartridge 

flange  fits  snugly  against  the  end  of  the  sleeve; 

(b)

 Place the two stem plunger in the back of the 

cartridge; 

(c)

 Remove the cap from the front end of 

the cartridge and replace with the nozzle; 

(d)

 Place 

the assembled kit into the caulking gun.

Conversion Kit and Caulking Gun.

Tire Installation

1. 

Lay the bandwheel flat onto a heavy table and clamp 

if necessary.

2. 

With  the  caulking  gun,  spread  the  adhesive  all 

the way around the inside of the tire and on the 

bandwheel rim using a brush.  Spread evenly to 

the edges (100% coverage).

3. 

Place the tire onto the bandwheel approximately 

half way around the rim positioning it on the center 

of the rim.

Содержание ZV-3620

Страница 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Страница 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Страница 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Страница 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Страница 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Страница 9: ...5 MACHINE FEATURES FRONT VIEW...

Страница 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Страница 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Страница 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Страница 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Страница 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Страница 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Страница 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Страница 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Страница 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Страница 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Страница 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Страница 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Страница 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Страница 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Страница 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Страница 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Страница 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Страница 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Страница 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Страница 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Страница 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Страница 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Страница 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Страница 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Страница 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Страница 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Страница 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Страница 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

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