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11

TABLE ALIGNMENT (HMD Table)

1. 

Place  the  machine  in  desired  location.    Place 

a level on the machine table base plate. Insert 

leveling screws into the mounting pads and make 

final  shimming  adjustments  to  level  the  machine 

in both directions.  Make sure weight bears evenly 

on all mounting pads.  

DO NOT bolt the machine 

to  the  floor  until  all  alignment  and  assembly 

procedures have been completed.

2. 

Remove the saw band according to the instructions 

in the 

"Operation"

 section in this manual.  Then raise 

the saw guide post to its highest position.

Hydraulic Installation (If Required)

1. 

Connect the hydraulic hoses from the power unit 

to the hydraulic power unit.  Hoses are numbered 

and tagged for correct installation.  Referring to the 

hydraulic schematic will be helpful when making the 

connections.

2. 

The power unit must be used to check table travel 

with the saw band and raise the post.

3. 

If necessary, fill the hydraulic reservoir. The reservoir 

is located either under the HMD table or behind the 

machine column.

• 

Reservoir capacity is ten (10) gallons (37.8 liters) 

for the typical hydraulic power unit and filled with 

automatic transmission fluid.

4. 

Operate all the controls and check for correct 

operation.  Let the hydraulic system run for several 

minutes to remove entrapped air.

Table Positioning and Alignment

1. 

Position  the  HMD  table  onto  the  machine  base 

making sure the table is setting firmly on the table 

base plate of the band saw.  Loosely install hex. cap 

mounting screws to attach the table to the machine 

frame.  

DO NOT TIGHTEN

 at this time.

Typical Table Mounting Block.

2. 

Adjust the table leg leveling screws to roughly level 

and square the table to the saw.

3. 

Turn the disconnect switch to "ON".  Then:  

(a) 

Push the 

Hydraulic Start

 pushbutton to activate 

the hydraulics; 

(b)

 Turn the 

Post

 selector switch to 

"UP" and raise the post to its highest position; 

(c)

 

Move the table to the rear postion by turning the 

Table

 selector switch to "REV" or; move the 

Table 

Feed Control

 to "REVERSE".

4. 

Reinstall the saw band.  To do this you must lower 

the table support bar so a gap is created for the saw 

band can slip through.

5. 

Remove the table slot clamp bar at the edge of 

the saw band slot.  Then turn the 

Band Change 

Handwheel clockwise

 (located under the forward 

section of the table) to lower the table support bar 

until the saw band can slip through the opening.  

Reinstall the table slot clamp bar and turn the 

handwheel back to its preset stop.

6. 

Reinstall the saw band according to the instructions 

in the 

"Operation"

 section of this manual.

7. 

After the saw band is installed and tensioned, position 

the table as such that the saw band tracks in the 

center of the slot. Adjust the leveling screws in the 

legs to stabilize the table.

8. 

Lower  the  post  to  just  clear  the  table.    Place  a 

square of known accurarcy on the table against the 

throat side of the post and check the post-to-table 

squareness.  Post should be square to the table to 

0.002 inch per inch (0.05 mm per 25 mm).  Adjust 

the leveling screws in the legs.

9. 

Place a good quality ten (10) inch master square 

on the table against the backside of the saw guide 

post.  Measure the clearance between the square 

and the post near the bottom of the post.  Clearance 

should be within 0.007 ± 0.005 inch (0.18 ±0.13 

mm).  Adjust the set screws in the table mounting 

pad.

Squaring Post to the Table.

Содержание ZV-3620

Страница 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Страница 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Страница 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Страница 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Страница 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Страница 9: ...5 MACHINE FEATURES FRONT VIEW...

Страница 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Страница 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Страница 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Страница 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Страница 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Страница 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Страница 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Страница 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Страница 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Страница 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Страница 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Страница 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Страница 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Страница 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Страница 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Страница 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Страница 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Страница 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Страница 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Страница 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Страница 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Страница 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Страница 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Страница 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Страница 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Страница 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Страница 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Страница 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

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