DoAll ZV-3620 Скачать руководство пользователя страница 28

24

BANDWHEEL TIRE REPLACEMENT (Sheet 

Metal Bandwheels)

1. 

This procedure requires the following items:  

(a)

 

A hammer; 

(b)

 A length of steel bar with one end 

sharpened (such as a dull chisel); 

(c)

 A block of 

wood; 

(d)

 Five (5) tire installation kits (in extra parts 

box); 

(e)

  Wrenches  for  miscellaneous  hardware.  

The bandwheel assembly may be removed from 

the machine if desired, but not necessary.

Tire Installation Kit.

Tire Removal

1. 

Remove the ten (10) cap screws, nuts and washers 

along the rim.  Also note the 

balancing arrow and 

mark (or two (2) arrows) on the wheel MUST be 

aligned

 when reinstalled.

Remove Rim and Tire From Bandwheel. 

 

2. 

Facing the end of the bandwheel, hold the steel bar at 

a 45° angle to the face of the tire and approximately 

the horizontal center line of the bandwheel.  Then:  

(a)

 Strike the bar with the hammer hard enough 

to move the tire from its seated position against 

the inside rim; 

(b)

 Rotate the bandwheel about 12 

inches (304.8 mm) and repeat the procedure until 

the rim is removed from the bandwheel.

 

DO NOT drive or hammer against the rim 

flange or bandwheel flange at any time.

3. 

Put the tire and rim in a vertical position.  Next, with 

a block of wood held firmly against the inside web 

of the wheel rim, strike the block with the hammer 

at 12 inch (304.8 mm) intervals until the tire rim is 

seperated from the tire.

4. 

Wipe down the wheel rim with a cloth to remove all 

grease and oils.

Tire Installation

1. 

Put the wheel rim, flange edge down, on a firm, flat 

surface (saw table makes a good surface).  Then 

place the new tire on the rim so that it is unifomly 

seated on the starting radius of the rim.

2. 

Mount the five (5) tire installation kits as follows:  

(a)

  

Place the “hooked” end of the clamp over the new 

tire; 

(b)

 Slide the clamps so the hole lines up with 

alternate holes in the rim; 

(c)

 Socket cap screws 

are then threaded through the holes in the clamp, 

rim and then the flat clamp bar on the underside of 

the rim; 

(d)

 Turn the screws until the screw heads 

contacts the clamps; 

(e)

 Check to see that the tire 

is uniformly engaged on the rim as you continue to 

turn each cap screw two (2) turns until the tire is fully 

engaged onto the rim; 

(f)

 Remove all the clamps; 

(g)

 Using the block of wood and the hammer, tap 

the edge of the tire until the tire seated against the 

rim flange.

Seating the New Tire onto the Rim.

3. 

The rim and tire assembly is now ready to be 

mounted onto the bandwheel.  Next:  

(a)

 Place the 

rim and tire against the face of the wheel 

making 

sure that the arrow align with the mark on the 

rim (they must be in register)

(b)

 Hook the top 

edge of the tire over the wheel so that it will be 

temporarily self supporting; 

(c)

 Place the “hooked” 

end of the installation clamp over the rim; 

(d)

 Slide 

the clamps so the hole lines up with alternate holes 

in the rim and wheel; 

(e)

 Socket cap screws are then 

threaded through the holes in the clamp, rim and 

then the flat clamp bar on the opposite side of the 

wheel; 

(f)

 Repeat mounting the clamps at alternate 

holes around the wheel.

Содержание ZV-3620

Страница 1: ...ZV 3620 Serial No 565 03101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...ts and Service call 1 888 362 5572 For your information and future reference pertinent data concerning your machine should be written in the spaces provided above This information is stamped on a plat...

Страница 4: ...g Lever 15 Saw Band Preparation 15 17 Post Adjustment 17 Spark Guard 17 Worktable and Adjustments 17 18 Dust Spout 18 Hydraulic Brake 18 Typical Sawing Procedures 18 19 LUBRICATION Lubrication Chart 2...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN Table Dimensions Standard Table Glide Table Hydraulic Table A 36 25 920 8 32 63 828 8 41 00 1041 4 B 30 50 774 7 25 39 644 9 32 00 812 8 Option...

Страница 6: ...2 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FLOOR PLAN With HMD HYDRAULIC TABLE...

Страница 7: ...inued INCHES 03 MILLIMETERS 1 mm FRONT VIEW Dimensions A B C Work Height 20 00 508 0 15 50 393 7 103 25 2622 6 30 00 762 0 25 50 647 7 113 25 2876 6 36 00 914 4 31 50 800 1 119 25 3029 0 42 00 1066 8...

Страница 8: ...4 MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm A and B Is Dependent On Work Height Ordered FRONT VIEW With HMD HYDRAULIC TABLE...

Страница 9: ...5 MACHINE FEATURES FRONT VIEW...

Страница 10: ...6 MACHINE FEATURES Continued FRONT VIEW With HMD HYDRAULIC TABLE...

Страница 11: ...7 MACHINE FEATURES Continued REAR VIEW...

Страница 12: ...8 MACHINE FEATURES Continued REAR VIEW With HMD HYDRAULIC TABLE...

Страница 13: ...ovable brackets extra machine parts or supplies which might have been placed for shipment c DO NOT remove the motor blocking until the machine is placed in desired position d Inspect the machine and a...

Страница 14: ...ts to level the machine in both directions Makesureweightbearsevenlyonallmountingpads DO NOT bolt the machine to the floor until all alignment and assembly procedures have been completed Squaring Work...

Страница 15: ...Mounting Block 2 Adjust the table leg leveling screws to roughly level and square the table to the saw 3 Turn the disconnect switch to ON Then a Push the Hydraulic Start pushbutton to activate the hyd...

Страница 16: ...he upper spindle for venting purposes not the two 2 from the side and bottom of the spindle 2 Be sure the hydraulic reservoir is full Refer to the Lubrication Chart for recommended fluid If necessary...

Страница 17: ...o increase the band speed counterclockwise to decrease it OPERATION SAFETY PRECAUTIONS Warning Label READ and UNDERSTAND FRICTION SAWING 1 The design of this machine makes it ideal for friction sawing...

Страница 18: ...orce This controls the force against the saw band Force is indicated on a graduated dial around the control Table Controls 2 TableFeed Thiscontrolwith REVERSE STOP FEED and FORWARD settings controls t...

Страница 19: ...n tighten the screws The rollers should be free enough to turn without moving the saw band BAND SPEED CONTROL 1 Speed range can be infinitely varied with the Band Speed control The speed is shown on a...

Страница 20: ...the worktable s sawing slot filler plate and remove it 2 Carefully slip the worn or broken saw band from between the saw guides rollers or inserts and table slot and remove it from around both bandwh...

Страница 21: ...the saw guides and clamped to the place with a wing nut WORKTABLES AND ADJUSTMENTS 1 The standard worktable measures 36 25 by 30 5 inches 920 7 by 774 7 mm Its load capacity is 500 pounds 226 8 kg eve...

Страница 22: ...ntours Starting Hole for Sharp Contour Cutting Optional HMD Hydraulic Worktable 1 The HMD 36 worktable measures 34 00 by 42 00 inches 863 6 mm by 1066 8 mm Its load capacity is 1100 pounds 499 0 kg ev...

Страница 23: ...a sharp corner is to be cut as shown in the illustration However a corner may also be by passed by cutting a curve and leaving the remainder to be notched out later Use the widest possible saw band fo...

Страница 24: ...pment as Supplied etc Keep clean and apply oil as required to to maintain proper function reduce wear and corrosion etc CHECK MONTHLY 8 Electric Motors Band Drive Hydraulic System Pump Lubricate if an...

Страница 25: ...21 LUBRICATION DIAGRAM HMD TABLE OPTION REAR VIEW...

Страница 26: ...Hydraulic Brakes 2 To replace the brake pads a Remove the housing b Remove the nut and screw or snap ring holding the brake pad onto the housing c Replace the brake pads and reinstall necessary hardw...

Страница 27: ...site the end you are bleeding 3 Allow the cylinder to hang down to provide access to the bleed port on the top of the rod end cap Then a Close the bleed valve on the cap end of the cylinder b With a c...

Страница 28: ...oils Tire Installation 1 Put the wheel rim flange edge down on a firm flat surface saw table makes a good surface Then place the new tire on the rim so that it is unifomly seated on the starting radi...

Страница 29: ...l 3 Using an orbital sander carefully sand off any residue from the bandwheel DO NOT remove the center crown of the bandwwheel or create flat spots with too much sanding in one area BANDWHEEL TIRE REP...

Страница 30: ...er the bandwheelalways keeping one screwdriver stretching the tire as you move around the rim until the tire is placed The other person can be centering the tire onto the rim as you go 6 Before the ad...

Страница 31: ...supplied 5 Check for a worn saw guide back up bearing 6 Check for a loose post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension se...

Страница 32: ...insert adjust or replace if necessary 2 Band speed is too low or feed force is too heavy 3 Blade pitch is too coarse 4 Check for saw band vibration 5 Check for a poor weld in the saw band NO COOLANT F...

Страница 33: ...3 Table feed pressure control valve spring ball or ball seat are damaged 4 Check for leaks in the hydraulic lines and connec tions 5 Check for hydraulic pump failure TABLE DOES NOT MOVE 1 Check for ob...

Страница 34: ...the disc cutter for stock thickness by raising or lowering the post RIP FENCE 1 Square this fixture during installation so that it is in line with the worktable sawing slot When alignment is correct...

Страница 35: ...e also has two 2 1 2 inch 12 7 mm wide T slots for tool and fixture mounting purposes Hydraulically Powered Worktable 3 Two 2 adjustable work stops located on the table s left side limit table travel...

Страница 36: ...aw guides are designed for lower range band speeds See the Operation section of this manual for use and adjustments for these saw guides Roller Type Saw Guides 1 Roller type saw guides are designed fo...

Страница 37: ...LLsalesrepresentative for information on any safety needs such as shrouding guards safety switches etc MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment can enhanced the performance of...

Отзывы: