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DoAll 21117, Инструкция и каталог запасных частей

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Instruction & Parts Manual

Pag.29

 Edition A

14.2.10 Rapid approach

Check that the rapid approach limit switch is in working properly

14.3 COOLANT SYSTEM

Check the reservoir level and, if necessary, add oil type OSO46.

14.4 HYDRAULIC POWER UNIT

Keep the pressure to 50 bar.

14.5 ELECTRIC CONTROL PANEL

Replace, if necessary, broken components.

Содержание 21117

Страница 1: ...INSTRUCTION PARTS MANUAL Pag 1 Edition A INSTRUCTION PARTS MANUAL for Band Saw Machine type C 260 NC YEAR OF PRODUCTION 2001 SERIAL NUMBER 21117...

Страница 2: ...been designed and manufactured to guarantee best possible performances To keep this high standard we kindly invite you to use only original DoAll spare parts DoAll band saw machines are CE marked and...

Страница 3: ...ce with CEI EN 60204 1 UNI EN 292 1 UNI EN 292 2 and 1 EEC Machine Directive 89 332 dated June 14 1989 and amendments 2 EEC Low Voltage Directive 73 23 and amendments 3 EEC Directive 89 336 and amendm...

Страница 4: ...hnicaldescription 7 Machineprotections 8 Howtomovethemachine 9 Howtoinstallthemachine 10 Whattodotopreparethemachinetooperate 11 Safetydevices 12 Machineuse calibrationetune up 13Howtodismantlethemach...

Страница 5: ...cautious usingthemachine because even if itis protected in everydangerousspot it can be a dan gerous equipment andthusithastobeusebeingparticularlycareful andaware 4 Giveimmediatelynoticetoyoursupervi...

Страница 6: ...mbinedtoinstructtheoperatortousethemachine 1 2 REGULATIONSTOREFER ThismanualwaswrittentocomplytotheEuropeanMachineDirective UNI EN89 392andfollowingmodifications and basedon UNI EN292 1e292 2concernin...

Страница 7: ...9 5 Maximumpower kW 6 3 Approximateweight Kg 2 000 TAB2 2 TechnicalCharacteristics Description C 260NC Roundcuttingcapacity mm 260 Squarecuttingcapacity mm 260x260 Indexstroke mm 500 Banddrivemotor kW...

Страница 8: ...irculating coolant system pump 400 50 3 applied through nozzle Chip container Rapid saw head approach control Out of stock sensor Band wheel door interlocks Blade guards Automatic band kerf compensato...

Страница 9: ...WHOSHOULDREADTHEINSTRUCTIONMANUAL TAB3 1Whoshouldreadthemanual Description Operator Internalservice Mechanical Electrical InstructionManual Yes Yes No ElectricalSchematic No No Yes Theelectricalschema...

Страница 10: ...ies ofthis manual simplymakingawritten request and mentioningon it the machineserialnumber If copiesarerequested themanufacturerhastherighttobepaidtoissuethem 3 6 IFTHEMACHINECHANGEOWNER Iftheoriginal...

Страница 11: ...chiningofnon typicalmaterials oroversizeandoverweightmaterialscomparedtotheonesindicated natural calamities including earthquakes floods or others which could provoke danger or faults to the machine o...

Страница 12: ...edbypeoplewithhandicapsordisables 5 3 REGULATION Designingandbuildingthismachinewerespectedthefollowinglawsandrules UNIrules CEIrules andmoreindetail concerningthesafetyfeatures typeAandBrules Europea...

Страница 13: ...trialenvironment Itisdesigntomakemechanicalmachining underhumancontrol but theoperatorpresenceisnotrequiredcontinuously Itisrecommendedtokeepcleanandfreeofinterferencetheareaclosetothemachine Thismach...

Страница 14: ...onand switches 5 9 1 1 Stop Thesawstopswhenthecuttingcycleisover 5 9 1 2 Emergencystop Theemergencystopstops themachineremovingtensionfromthecontrolcircuit 5 9 1 3 Outofservice Thesawcanbeturnedoutofs...

Страница 15: ...smachinedtobeassembledwithothermachinecomponents 6 1 2 Chipconveyor Itisstandardonautomaticmachinesandoptionalonsemi automaticmachines anditismadeby BendedandweldedframewithFe37steel Hydraulicallypowe...

Страница 16: ...deverticallythecuttingbridgemovement Theyaremadewithchromebars hardenedandgrinded 6 2 3Columnsconnection MadeusingaFe37steelplate thecolumnsconnectionconnectsandmakestheguidingcolumnssturdier Itisfast...

Страница 17: ...atcanbecutbythesaw 6 2 11Banddrivemotor Themachinemountsaself cooling4Kw ACelectricmotor 6 3 HYDRAULICPOWERUNIT Thepowerunitislocatedinaneasytoservicespotofthemachineframe Thevalvemanifoldandsolenoids...

Страница 18: ...andallthepush buttonsandswitchesareintegratedinthe controlunit Thereisa5 monitor whichdisplaysthecontrolcommands 6 4 2Controlenclosure ItismadebendingmetalsheetsanditcompliestheIP55standards Insideth...

Страница 19: ...equipment Theliftingequipmentmustbeenoughbigtoliftthemachine Alwaysuseonlyoneliftingequipmenttoliftthemachine nevercombinemorethenone Donotusealiftforkifthelengthandwidthoftheforksareinadequatetoliftt...

Страница 20: ...checkifthecontrolpanelisinsulated checkifthefusesandcircuitbreakersareoperative checkthe3phaseelectricsource ifthemachinedoesnotworkproperly donottrytofix it butimmediatelydisconnectthepowerandaskfor...

Страница 21: ...avoiddangersituations Informationaboutemergenciesanddangeroussituationconcerningmachinenormaloperationsareshowedbycontroldis play AredlightintheelectricalcabinetindicatesthatelectricsareswitchedON 11...

Страница 22: ...icons at thebottom ofthescreen allows general operations on programs andinparticular Tocreateanewprogram Todeletethehighlithedprogram Todeleteallprograms Togotothefirstprogramlistedinthedirectory Togo...

Страница 23: ...cutpieces Allthecuttinglenghtcounterswillbereset Thiskeywillalsoresetthecounterofcutpieces butofasinglecuttingline inparticulartheonehighlighted Toruntheprogram theoperatorhastopresssimultaneouslythe...

Страница 24: ...hemachinewillclosethevises startthebandandbeginthecutinsemi automaticcycle Whenthecutwillbefinished themachinewillautomaticallyshutdown 12 1 6 SAW 3 PLUS soft keys map Followingyoucanfindlevelanddescr...

Страница 25: ...3PLUSallows 3levelsofpasswords forsafetyrea sons theenduserisprovidedwithonlythefirstlevelpassword whichis123456 Thispasswordallowstheoperatortolook tothemachineparameters butdoesnotallowtochangethem...

Страница 26: ...Instruction Parts Manual Pag 26 Edition A Notuning upisneeded becausethemachinewastuned upbythemanufacturer 13HOWTODISMANTLETHEMACHINE Onlyexpertscandismantlethemachine...

Страница 27: ...edliableforinjuriesordamagesduetounattendedsafetyrulesbythe user 14 1 BASE 14 1 1 Base Basedwg 210 01 001 Pos Tool Visewearstatus 06 012 Replaceviseinserts 06 012 Viseguide 06 008 14 1 2Chipconveyor C...

Страница 28: ...allbearingsandtheguide arminserts 05 023 05 026 029 Checkandrotatethecarbidebacker 17 003 14 2 7Bandbrushassembly Bandbrushassemblydwg 210 20 Pos Tool Checkandifnecessaryreplacethebandbrush 20 014 Spa...

Страница 29: ...Rapidapproach Checkthattherapidapproachlimitswitchisinworkingproperly 14 3COOLANTSYSTEM Checkthereservoirleveland ifnecessary addoiltypeOSO46 14 4HYDRAULICPOWERUNIT Keepthepressureto50bar 14 5ELECTRIC...

Страница 30: ...irst100hours Checkthelevelevery2000hours Replaceevery4000hours Columns DLoadingplug ELevel AGIPEXIDIA68 BPENERGOLHP60 C TOTALCARTEREP68 Checkweekly Wheel FBearings AGIPGRMU2 BPMACH GREASELT2 TOTALMULT...

Страница 31: ...heircarbideinserts Removetensionwhennotworking Returnthebladetothesupplier Checktheblade Stripesonasideoftheblade Onlyoneguideguidestheblade Regulatetheguides Bladestalls Feedrate Reducethefeedrate Th...

Страница 32: ...cting the CEI 64 8 or other countries special rules wherethemachinewasinstalled 17 PERSONELTRAINING Thismachinewasdesigntobeeasilyoperated Itisnotexpresslyrequiredanexperttooperatethesaw butanexpertca...

Страница 33: ...e following norms UNI EN 292 1 UNI EN 292 2 CEI 60204 1 CEI 44 5 The test had positive result as per testing sheet Hours of hydraulic power unit for testing purpose Numbers of cuts done for test purpo...

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