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ZTR 560 PARTS LIST

 

 

3955

 

Clutch Spacer

 

5554

 

Spacer 1/2" ODX 1/4"

 

4124

 

Solenoid w/Hardware

 

5558

 

Hose Fitting

 

4197

 

Ignition Switch

 

5559

 

Hose Fitting

 

4198

 

Blade Drive Clutch Switch

 

5560

 

Elbow - Male

 

4199

 

Light Switch

 

5561

 

Adapter - Male (For 3/8" ID Hose)

 

4217

 

Battery

 

5562

 

Adapter - Male (For 5/8" ID Hose)

 

4242

 

Deck Switch

 

5563

 

Tee - Cast Iron

 

4256

 

Utility Box

 

5564

 

Filter Head

 

4274

 

Choke Cable

 

5565

 

Oil Filter

 

4276

 

Headlight Assembly

 

5585

 

Tab

 

4384

 

Relay

 

5602

 

Hose Guard Spring

 

4453

 

Access Cover Assembly

 

5624

 

Tank Cap

 

4568

 

Throttle

 

5625

 

Gearbox

 

4584

 

Start Cable

 

5627

 

Left Fan

 

4585

 

Battery Ground Cable

 

5628

 

Right Fan

 

4589

 

Covered Key

 

5631

 

3/8" Hose -21"

 

4594

 

Wiring Cover 14"

 

5632

 

3/8" Hose - 5"

 

4598

 

Circuit Breaker

 

5633

 

5/8" Hose - 2"

 

4645

 

Wire Cover 30"

 

5635

 

Reservoir Assembly

 

4715

 

Seat Switch Assembly

 

5636

 

Brass Ferrule

 

4728

 

Upper Wiring Loom

 

5641

 

G-Box Mount Spacer

 

4757

 

Seat Assembly 50"

 

5643

 

Input Gear - GB

 

4773

 

Lower Wiring Loom

 

5644

 

Bearing - Gearbox

 

4774

 

Battery Cable Assembly

 

5645

 

Bearing Spacer - GB

 

5070

 

Key 3/1 6" Sq X . 88"

 

5661

 

5/8" X 12.5" ID Black Hose

 

5085

 

Brake Band

 

6075

 

Engaging Idler Bracket Spacer

 

5087

 

Spacer 3/8" X 1/2"

 

6100

 

Outer Shaft Key

 

5170

 

Spring                               

 

6101

 

Center Shaft Key

 

5189

 

Bushing

 

6168

 

Trash Guard

 

5257

 

Brake Drum (Keyed)

 

6260

 

Blade Washer

 

5283

 

Link

 

6291

 

Deck Roller

 

5500

 

T-Box

 

6293

 

Deflector Mount Bracket

 

5501

 

Mount Plate

 

6297

 

Deflector Pin

 

5502

 

Mount Shim

 

6367

 

Roller Shaft

 

5503

 

T-Box Guide Left

 

6744

 

Spring

 

5504

 

T-Box Guide Right

 

6938

 

V-Belt, Deck Drive

 

5515

 

Idler Cable

 

6939

 

Serpentine Belt

 

5522

 

Brake Link Right

 

7034

 

Belt Keeper

 

5525

 

Brake Link Left

 

8177

 

Caster Tire - 50"

 

5530

 

Control Pivot Shaft

 

8178

 

Caster Rim - 50"

 

5531

 

Adjustable Collar

 

8179

 

Caster Bearing - 50"

 

5537

 

Control Arm Bracket

 

8180

 

Bearing Retainer - 50"

 

5540

 

Neutral Adjust Collar

 

8294

 

Fuel Line 35 1/2"

 

5550

 

Hydrostat

 

8384

 

Upper Body

 

5551

 

Hydrostat

 

8385

 

Lower Body W/Decals

 

Page35

 

Содержание ZTR 560

Страница 1: ......

Страница 2: ...perator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixon ZTR Model 560 Mowers Your Dixon dealer will gladly provide a...

Страница 3: ...TY POLICY Page 4 3 SPECIFICATIONS Page 5 4 SET UP AND SERVICE Pages 6 12 5 OPERATION INSTRUCTIONS Pages 13 14 6 CARE AND MAINTENANCE Pages 15 22 7 TROUBLESHOOTING Pages 23 25 8 PARTS ILLUSTRATIONS Pag...

Страница 4: ...slopes when the grass is dry and watch for bumps holes and other obstacles Test the slope with the blades off A good rule of thumb is Don t mow on a slope you can t back up Stay clear of drop offs es...

Страница 5: ...ttended Your Dixon mower is equipped with a weight sensitive switch that kills the engine when operator leaves the seat while blades are engaged Note This important safety feature must be tested prior...

Страница 6: ...d screws tight to be sure the mower is in safe working condition 20 To reduce fire hazard keep the engine free of grass leaves or excessive grease 21 The mower should be stopped and inspected for dama...

Страница 7: ...Covers etc Limited to 90 days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than...

Страница 8: ...ype of maintenance The Hydro Gear BDU 1 OL Series 70 hydrostatic transmissions are serviced with any high quality 10W 30 motor oil The oil is filtered by a 10 micron oil filter Recommended service int...

Страница 9: ...SET UP AND SERVICE 1 Seat Assembly Instructions 2 Upper Control Lever Installation 3 Mower Deck Installation 4 Deck Leveling 5 Final Preparation Page 6...

Страница 10: ...NOT TIGHTEN SECURELY 4 Insert 1 1 4 20 X 3 4 Phillips machine screw through remaining hole in bracket and start screw threads DO NOT TIGHTEN SECURELY 5 Repeat steps 2 through 4 for the other armrest...

Страница 11: ...seat straps using 4 5 16 18 X 1 tapping screws 14 Place seat assembly on body and connect safety switch 15 Place 1 seat spacer 1849 on each stud protruding through seat bottom and insert studs throug...

Страница 12: ...en second flat washer 3 Push control lever into the neutral slot and install 2 cup washers 1 flat washer and jam nut See illustration 4 Tighten jam nut Proper tightness or tension on jam nut is achiev...

Страница 13: ...ger rods on lift frame Slide lift plate on hanger rods small holes in lift plate will face rear of mower and start nylok nuts on each hanger rod until approximately 1 2 inch of threads are exposed 3 P...

Страница 14: ...ve to the opposite side check that measurement is the same If adjustment is required turn the nut on the bottom of the front threaded adjuster up or down until both side to side measurements are equal...

Страница 15: ...s 6 Observe proper battery polarity when re connecting leads on chassis Always connect positive lead first ENGINE SERVICE Final preparation of engine should be completed using engine service manual pr...

Страница 16: ...SYSTEM Allows the mower to turn on its own axis zero radius Each lever controls one side of the mower The pressure required to operate the mower is very light and a minimum of 112 hour should be spent...

Страница 17: ...uld be set to the maximum or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing MOWER DECK CUT HEIGHT LIFT LEVER Controls the cutting height...

Страница 18: ...t if failure should occur MAINTENANCE SCHEDULE To insure a long and trouble free service life on all the components used on the Model 560 a regular and thorough maintenance schedule should be followed...

Страница 19: ...ted after removal 9 Reinstall the clutch to the engine Be sure to torque the mounting bolt back to 50 ft lbs B OHMS TEST 1 Disconnect clutch from mower wiring harnass which is located on the right sid...

Страница 20: ...de deck from under chassis 3 Reverse procedure to re install deck assembly CUTTER BLADE REMOVAL 1 Carefully place deck assembly in a manner which will allow access to the blade bolts Hold blade from t...

Страница 21: ...arking brake Caution should be used when releasing parking brake as mower may tend to creep or move prior to adjustment If adjustment is required loosen lock nuts at each end of the control rods and b...

Страница 22: ...ADJUSTMENT POINTS FOR T BOX BELT TENSION Page 18...

Страница 23: ...FORWARD LEVER STOP ADJUSTMENT Page 20...

Страница 24: ...is not recommended as damage to seals and bearings could occur Using a hand pressure grease gun lubricate each front wheel to allow even distribution of grease within the wheel rotate or spin each fr...

Страница 25: ...tiff brush can be used to loosen excess grass and dirt build up Avoid directing water pressure onto the mower deck hub assemblies electrical wiring and engine components such as air filter openings To...

Страница 26: ...ler is also available to provide assistance to you SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Loose belts Adjust per operators manual Poor cut quality E...

Страница 27: ...T Box belts slipping Adjust per operators manual Consult your dealer for repair Loss of power on both wheels after being operated for a length of time Belt from engine to T Box is slipping Adjust per...

Страница 28: ...correctly Have electrical system checked by your dealer Battery discharge Engine being operated at too low an RPM Increase engine RPM Contact your dealer for information Electric clutch will not enga...

Страница 29: ......

Страница 30: ......

Страница 31: ......

Страница 32: ......

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ...w Nylok 2928 3 1 6 X1 Key 3224 5 16 18 X 1 HH Bolt w Nylok GR5 3002 5 16 18X21 2 HHBGR8 3225 3 8 16X21 4 HHBolt 3005 5 16 18UNCHexNut 3227 5 16 18X2 HHBoltGR5 3006 5 16 18X 1 4 HH Bolt GR5 3231 9 1 6...

Страница 37: ...Danger 3348 5 1 6 1 8X3 4 Tap Screw 3746 Decal Parking Brake 3349 806 Woodruff Key 3772 By Pass Keeper 3351 1 4 20 X 1 2 HWH Tap Screw 3773 LH Rod End 3352 3 8 16X1 1 4 HH Bolt GR5 3774 RH Rod End 335...

Страница 38: ...om 5641 G Box Mount Spacer 4757 Seat Assembly 50 5643 Input Gear GB 4773 Lower Wiring Loom 5644 Bearing Gearbox 4774 Battery Cable Assembly 5645 Bearing Spacer GB 5070 Key 3 1 6 Sq X 88 5661 5 8 X 12...

Страница 39: ...ce 8469 Brake Pin 9377 Brake Lever 8470 Lug Bolt 9381 Mower Deck Weldment 8471 Cap Plug 3 8 9382 Mower Deck Assembly 8472 Cap Plug 1 4 9383 Hi Lift Blade 8484 Frame Weldment 560 9385 Belt Guard LH 857...

Страница 40: ...NOTES Page 37...

Страница 41: ...NOTES Page 38...

Страница 42: ...DIXON INDUSTRIES INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117...

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