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ZTR 560 PARTS LIST

 

 

3297

 

1/2"-13Thin Profile Nylok

 

3600

 

Rebound Mount

 

3298

 

Washer .51 5 X. 874 X. 031

 

3601

 

Load Mount

 

3300

 

Foam Pad

 

3602

 

Spacer Tube

 

3310

 

5/16"-18Thin Profile Nylok

 

3603

 

ISO Mount Insert

 

3318

 

3/8"-16X2 1/4"HHBoltGR8

 

3635

 

Tee - Fuel Line

 

3319

 

Idler Shock Mount

 

3644

 

Fuel Line 7 1/2"

 

3321

 

5/16"-18X8"HHBoltGR8

 

3646

 

Fuel Line 20"

 

3322

 

5/16"-18X51/2"HHBGR8

 

3649

 

Fuel Line Clamp

 

3325

 

3/8"-16X31/2"HHBGR8

 

3653

 

Floor Pad Left Front

 

3326

 

3/8"-16X4"HHBGR8

 

3654

 

Floor Pad Right Front

 

3331

 

M6XP1 X8MMHHBGR8.8

 

3655

 

Floor Pad Left Rear

 

3334

 

Nylok Nut

 

3656

 

Floor Pad Right Rear

 

3337

 

Retaining Ring

 

3669

 

Decal - Caution

 

3338

 

M8 X 1 .25 P HWH Tap Screw

 

3695

 

J-Bolt

 

3339

 

Snap Ring - 5/8"

 

3702

 

Pulley

 

3342

 

Washer .525 X 1 .375 X .25

 

3705

 

Velcro Strip - Hook

 

3343

 

Hub Bolt-Drilled

 

3706

 

Velcro Strip - Latch

 

3344

 

Grease Zerk

 

3717

 

3/8" Hose Clamp

 

3346

 

1/8" DiaX1 1/4" Cotter Pin

 

3718

 

5/8" Hose Clamp

 

3347

 

Washer 1. 033X1. 5 X. 06

 

3721

 

Decal Danger

 

3348

 

5/1 6"-1 8X3/4" Tap Screw

 

3746

 

Decal - Parking Brake

 

3349

 

#806 Woodruff Key

 

3772

 

By-Pass Keeper

 

3351

 

1/4"-20 X 1/2" HWH Tap Screw

 

3773

 

LH Rod End

 

3352

 

3/8"-16X1 1/4" HH Bolt GR5

 

3774

 

RH Rod End

 

3356

 

#12-1 4X3/4" Tap Screw

 

3805

 

Hand Grip - Black

 

3359

 

5/16"-18 X 3" HHB GR5 Alt Head

 

3812

 

Ignition Nut

 

3360

 

5/16"-18 X 4" HHB GR5 Alt Head

 

3813

 

Protective Cap

 

3361

 

Stud 1/2"-1 3X2"

 

3844

 

Decal - Hydro-Gear

 

3364

 

Washer - Bent

 

3852

 

Spring

 

3368

 

1/4"-20 X 3/4" HWH Tap Screw

 

3861

 

Control Panel 50"

 

3369

 

1/4"-20 U Nut

 

3876

 

Caster Spring

 

3370

 

1/4" Square Key X 2.50"

 

3878

 

Caster Plug

 

3373

 

6-32 X 1/2" HWH Slotted

 

3882

 

Hand Grip (Notched)

 

3374

 

6-32 Hex Nut w/Nylok

 

3887

 

Chrome Lug Nut

 

3375

 

L-Rod 3.5"

 

3889

 

Drive Pulley 1.13 Bore

 

3376

 

L-Rod 5"

 

3890

 

Bearing

 

3377

 

Serpentine Idler Spacer

 

3896

 

Hub Cover

 

3379

 

1/2"-13X3"HHBGR5

 

3898

 

Clutch Spacer

 

3380

 

7/16"-20X31/4"HHBGR5

 

3916

 

Decal - DIXON

 

3403

 

Bushing

 

3917

 

Bar Sleeve

 

3531

 

Decal - Operating Instructions

 

3919

 

Hour Meter

 

3536

 

Decal - Danger

 

3938

 

Deflector Spring

 

3558

 

2 Gallon Tank w/Cap

 

3947

 

Fuel Cap

 

3578

 

Nylon Bushing

 

3948

 

Flip-Lok Bushing

 

3585

 

Decal - Cutting Height

 

3952

 

Model Decal - 560

 

Page 34

 

Содержание ZTR 560

Страница 1: ......

Страница 2: ...perator s manual carefully and become completely familiar with the controls The information in this operator s manual applies to all Dixon ZTR Model 560 Mowers Your Dixon dealer will gladly provide a...

Страница 3: ...TY POLICY Page 4 3 SPECIFICATIONS Page 5 4 SET UP AND SERVICE Pages 6 12 5 OPERATION INSTRUCTIONS Pages 13 14 6 CARE AND MAINTENANCE Pages 15 22 7 TROUBLESHOOTING Pages 23 25 8 PARTS ILLUSTRATIONS Pag...

Страница 4: ...slopes when the grass is dry and watch for bumps holes and other obstacles Test the slope with the blades off A good rule of thumb is Don t mow on a slope you can t back up Stay clear of drop offs es...

Страница 5: ...ttended Your Dixon mower is equipped with a weight sensitive switch that kills the engine when operator leaves the seat while blades are engaged Note This important safety feature must be tested prior...

Страница 6: ...d screws tight to be sure the mower is in safe working condition 20 To reduce fire hazard keep the engine free of grass leaves or excessive grease 21 The mower should be stopped and inspected for dama...

Страница 7: ...Covers etc Limited to 90 days from date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration The use of parts or components other than...

Страница 8: ...ype of maintenance The Hydro Gear BDU 1 OL Series 70 hydrostatic transmissions are serviced with any high quality 10W 30 motor oil The oil is filtered by a 10 micron oil filter Recommended service int...

Страница 9: ...SET UP AND SERVICE 1 Seat Assembly Instructions 2 Upper Control Lever Installation 3 Mower Deck Installation 4 Deck Leveling 5 Final Preparation Page 6...

Страница 10: ...NOT TIGHTEN SECURELY 4 Insert 1 1 4 20 X 3 4 Phillips machine screw through remaining hole in bracket and start screw threads DO NOT TIGHTEN SECURELY 5 Repeat steps 2 through 4 for the other armrest...

Страница 11: ...seat straps using 4 5 16 18 X 1 tapping screws 14 Place seat assembly on body and connect safety switch 15 Place 1 seat spacer 1849 on each stud protruding through seat bottom and insert studs throug...

Страница 12: ...en second flat washer 3 Push control lever into the neutral slot and install 2 cup washers 1 flat washer and jam nut See illustration 4 Tighten jam nut Proper tightness or tension on jam nut is achiev...

Страница 13: ...ger rods on lift frame Slide lift plate on hanger rods small holes in lift plate will face rear of mower and start nylok nuts on each hanger rod until approximately 1 2 inch of threads are exposed 3 P...

Страница 14: ...ve to the opposite side check that measurement is the same If adjustment is required turn the nut on the bottom of the front threaded adjuster up or down until both side to side measurements are equal...

Страница 15: ...s 6 Observe proper battery polarity when re connecting leads on chassis Always connect positive lead first ENGINE SERVICE Final preparation of engine should be completed using engine service manual pr...

Страница 16: ...SYSTEM Allows the mower to turn on its own axis zero radius Each lever controls one side of the mower The pressure required to operate the mower is very light and a minimum of 112 hour should be spent...

Страница 17: ...uld be set to the maximum or wide open setting to insure adequate cooling of the engine and to maintain mower deck blade speed while mowing MOWER DECK CUT HEIGHT LIFT LEVER Controls the cutting height...

Страница 18: ...t if failure should occur MAINTENANCE SCHEDULE To insure a long and trouble free service life on all the components used on the Model 560 a regular and thorough maintenance schedule should be followed...

Страница 19: ...ted after removal 9 Reinstall the clutch to the engine Be sure to torque the mounting bolt back to 50 ft lbs B OHMS TEST 1 Disconnect clutch from mower wiring harnass which is located on the right sid...

Страница 20: ...de deck from under chassis 3 Reverse procedure to re install deck assembly CUTTER BLADE REMOVAL 1 Carefully place deck assembly in a manner which will allow access to the blade bolts Hold blade from t...

Страница 21: ...arking brake Caution should be used when releasing parking brake as mower may tend to creep or move prior to adjustment If adjustment is required loosen lock nuts at each end of the control rods and b...

Страница 22: ...ADJUSTMENT POINTS FOR T BOX BELT TENSION Page 18...

Страница 23: ...FORWARD LEVER STOP ADJUSTMENT Page 20...

Страница 24: ...is not recommended as damage to seals and bearings could occur Using a hand pressure grease gun lubricate each front wheel to allow even distribution of grease within the wheel rotate or spin each fr...

Страница 25: ...tiff brush can be used to loosen excess grass and dirt build up Avoid directing water pressure onto the mower deck hub assemblies electrical wiring and engine components such as air filter openings To...

Страница 26: ...ler is also available to provide assistance to you SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Loose belts Adjust per operators manual Poor cut quality E...

Страница 27: ...T Box belts slipping Adjust per operators manual Consult your dealer for repair Loss of power on both wheels after being operated for a length of time Belt from engine to T Box is slipping Adjust per...

Страница 28: ...correctly Have electrical system checked by your dealer Battery discharge Engine being operated at too low an RPM Increase engine RPM Contact your dealer for information Electric clutch will not enga...

Страница 29: ......

Страница 30: ......

Страница 31: ......

Страница 32: ......

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ...w Nylok 2928 3 1 6 X1 Key 3224 5 16 18 X 1 HH Bolt w Nylok GR5 3002 5 16 18X21 2 HHBGR8 3225 3 8 16X21 4 HHBolt 3005 5 16 18UNCHexNut 3227 5 16 18X2 HHBoltGR5 3006 5 16 18X 1 4 HH Bolt GR5 3231 9 1 6...

Страница 37: ...Danger 3348 5 1 6 1 8X3 4 Tap Screw 3746 Decal Parking Brake 3349 806 Woodruff Key 3772 By Pass Keeper 3351 1 4 20 X 1 2 HWH Tap Screw 3773 LH Rod End 3352 3 8 16X1 1 4 HH Bolt GR5 3774 RH Rod End 335...

Страница 38: ...om 5641 G Box Mount Spacer 4757 Seat Assembly 50 5643 Input Gear GB 4773 Lower Wiring Loom 5644 Bearing Gearbox 4774 Battery Cable Assembly 5645 Bearing Spacer GB 5070 Key 3 1 6 Sq X 88 5661 5 8 X 12...

Страница 39: ...ce 8469 Brake Pin 9377 Brake Lever 8470 Lug Bolt 9381 Mower Deck Weldment 8471 Cap Plug 3 8 9382 Mower Deck Assembly 8472 Cap Plug 1 4 9383 Hi Lift Blade 8484 Frame Weldment 560 9385 Belt Guard LH 857...

Страница 40: ...NOTES Page 37...

Страница 41: ...NOTES Page 38...

Страница 42: ...DIXON INDUSTRIES INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117...

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