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Discount Equipment SKYJACK SJ3013, Руководство по эксплуатации

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236613ACA 

SJ3013 & SJ3014  micro

30 

Section 4 – Inspections Before Operation

Visual and daily maintenance inspections

4.2-5  System components tray

Do the inspection that follows:

1

 Base controls

▪

Make sure there is no visible damage, and all
the switches are in their off/neutral positions.

2

 

Batteries

▪

Make sure that the battery tray latches
correctly and is in good condition.

 WARNING

Explosion hazard. Keep flames and sparks away. 

Do not smoke near the batteries. Batteries release 
explosive gas while you charge them. Charge the 
batteries in a well-ventilated area. If you do not 
obey, there is a risk of death or serious injury. 

 WARNING

Corrosion hazard. Do not touch battery acid. Wear 
the correct PPE. If the battery acid touches you, 

immediately flush the area with cold water and get 

medical aid.

1.

Do an inspection of the battery case for
damage.

2.

Make sure all the battery connections are
tight.

3.

If applicable, do a check on the battery fluid
levels. If the plates do not have a minimum
13 mm (1/2 inch) of solution above them, add
distilled or demineralized water.

 WARNING

Only use original or manufacturer-approved parts 
and components for the MEWP. If you do not obey, 
there is a risk of death, serious injury, or machine 
damage.

3

 Battery charger

▪

Make sure that the battery charger is correctly
installed, and in good condition.

▪

Make sure 

there is no visible damage.

4

 Hydraulic pump and motor 

▪

Make sure there are no loose or missing
fasteners.

▪

Make sure there is no visible damage.

5

 

Valve

▪

Make sure all fittings and hoses are correctly
tightened.

▪

Make sure there is no indication of hydraulic
leakage.

▪

Make sure there are no loose wires or missing
fasteners.

6

 Main Power Connector

▪

Make sure the connector is in good condition.

▪

Make sure all cable connections are tight.

▪

Make sure there is no visible damage.

1

5

2

3

4

4

6

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Содержание SKYJACK SJ3013

Страница 1: ...OPERATION MANUAL SJ3013 SJ3014 micro DC ELECTRIC SCISSORS 236613ACA December 2020 ANSI CE T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 3: ...Original instructions in English This manual is for MEWPs with serial numbers SJ3013 SJ3014 micro 09281002 to 09289999 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 4: ...us situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may...

Страница 5: ...ion schedule 12 1 4 3 Owner 12 Section 2 General Safety Precautions 13 2 1 Electrocution hazards 13 2 1 1 Minimum distance from electrical conductors 13 2 2 Safety instructions 14 2 3 Fall protection...

Страница 6: ...ey switch 33 4 3 4 Do a test of the lower neutral raise switch 34 4 3 5 Do a test of the flashing lights 34 4 3 6 Do a test of the lowering alarm 34 4 3 7 Do a test of the emergency lowering function...

Страница 7: ...the MEWP for transport 48 6 3 1 Hoist or Lift the MEWP 49 6 3 2 Drive and tie down the MEWP 50 6 4 Charge the battery 51 6 5 Use the maintenance support 52 6 5 1 Deploy the maintenance support 52 6 5...

Страница 8: ...the labels on the MEWP and the attachments Compare the labels on the MEWP with the labels in this manual Immediately replace any labels that are damaged or missing Only trained and authorized personn...

Страница 9: ...e rear wheels are driven by electric motors They have integrated brakes 2 Lift mechanism The lift mechanism is a scissor type assembly made of formed steel or tube sections A hydraulic lift cylinder w...

Страница 10: ...meplate The serial number nameplate 1 is located at the rear side of the MEWP It contains this information Model Serial number Maximum load capacity Voltage frequency rating Maximum platform height Ma...

Страница 11: ...fer to the Skyjack web site www skyjack com for machine registration and latest service bulletins before you do frequent periodic or annual inspections 1 4 3 Owner The owner is responsible for the mai...

Страница 12: ...onsider MEWP movement and electrical line sway in minimum distance calculation For North American ANSI models If you need to work nearer than 3 m 10 ft stop and apply control measures as determined by...

Страница 13: ...thorized use DO NOT wear jewelry or loose clothing that could become caught or entangled DO NOT allow the entanglement of ropes cables or hoses with the MEWP adjacent structures or objects Prevent fal...

Страница 14: ...only be done when fully lowered DO NOT operate a MEWP that has ladders scaffolding or other devices on it to increase the platform size or work height DO NOT exceed the maximum side force on the platf...

Страница 15: ...stribute the load unevenly DO NOT use the MEWP if it does not function correctly or if any parts are damaged or worn DO NOT leave the MEWP unattended with the key in the key switch DO NOT operate on s...

Страница 16: ...he ground at all times Face the MEWP when entering or exiting the platform 2 4 Worksite inspection Make sure the operating environment ambient temperature Electromagnetic Compatibility EMC and Hazardo...

Страница 17: ...nsibility of the operator to fully understand and follow all instructions and warnings contained in this operation manual and on the MEWP If you do not obey there is a risk of death or serious injury...

Страница 18: ...WP Extension platform Maintenance support Manual storage box Base control console Emergency lowering knob Brake release switch System components tray Base Lift mechanism Platform Fall protection ancho...

Страница 19: ...trol functions 3 4 1 Base control console Refer to Section 3 1 for the location of the base control console 6 P P 10A 5 2 3 4 1 1 Lower neutral raise This switch controls the function to lower or rais...

Страница 20: ...er This button energizes the lift circuit 3 5 Features and Devices 3 5 1 Tilt switch This device senses when the MEWP has passed a predetermined angle in the longitudinal front to back or lateral side...

Страница 21: ...ection anchorage for other than its intended function refer to Section 2 3 If you use it incorrectly death serious injury and or MEWP damage can occur 3 5 5 Overload warning system OWS The overload wa...

Страница 22: ...isabled when the pothole protection device does not fully deploy while the MEWP is in the elevated travel position WARNING Crush hazard Personnel on the ground must stay away from the pothole protecti...

Страница 23: ...for the procedure on how to fold the guardrails 3 6 3 Lowering alarm The alarm makes a sound when the lower function operates 3 6 4 Extension platform The extension platform increases the length and a...

Страница 24: ...ests refer to Section 4 3 Refer to Section 4 4 for a checklist of the inspection items WARNING If the MEWP is damaged or has been modified from the initial factory delivered condition without permissi...

Страница 25: ...or serious injury CAUTION Make sure that the MEWP is on a firm level surface before you do the visual and daily maintenance inspections If you do not obey there is a risk of machine damage 4 2 1 Label...

Страница 26: ...es or use tires that are not in good condition Only replace the tires with the same types that are approved by Skyjack The use of other tires can make the MEWP less stable If you do not obey there is...

Страница 27: ...mage 2 Make sure all the battery connections are tight 3 If applicable do a check on the battery fluid levels If the plates do not have a minimum 13 mm 1 2 inch of solution above them add distilled or...

Страница 28: ...Make sure that the platform railings 1 are in the correct position and locked with lock pins Refer to Section 6 6 Make sure that the gate is in good condition and operates correctly 2 Fall protection...

Страница 29: ...racks in the weldments Make sure all the pins and fasteners are correctly installed Make sure that the cables and wires have the correct routing and show no signs of wear and or physical damage 4 Scis...

Страница 30: ...emergency stop button on the base 1 Push the emergency stop button 2 Turn the platform off base switch 2 to the base position 3 Turn and hold the lower neutral raise switch 3 to the raise position Re...

Страница 31: ...form off base key switch to the base position 2 Turn and hold the lower neutral raise switch to the raise position to raise the platform Result The alarm does not make a sound as the platform rises 3...

Страница 32: ...k of serious injury 1 Make sure the MEWP is on a level surface 2 Make sure the path of intended motion is clear 3 Pull the emergency stop button on the base control console 4 Pull the emergency stop b...

Страница 33: ...on 2 7 Push the emergency stop button 8 Squeeze and hold the function enable switch 3 9 Push the controller handle 4 to drive forward Result The drive function does not operate 4 3 10 Do a test of the...

Страница 34: ...e until the MEWP starts to move Then release the handle so that it goes back to the center position Result The MEWP moves in the opposite direction and then stops 4 3 13 Do a test of the low speed but...

Страница 35: ...the MEWP if it pulls to one side while it stops A service technician must do a check on the brake adjustments 4 3 15 Do a test of the platform raise and lower functions WARNING Look for overhead obstr...

Страница 36: ...4 m 3 Pull the controller handle to lower the platform Result The platform starts to lower but stops at a height of approximately 2 5 m An alarm makes a sound 4 Release the function enable switch and...

Страница 37: ...he block 4 3 19 Do a test of the elevated travel speed WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not lower the platform unless the...

Страница 38: ...se damaged or missing components Wheel tire assembly Do an inspection for loose damaged or missing components Wheel tire assembly Wheel nuts Entrance side Do an inspection for loose damaged or missing...

Страница 39: ...nd load sensing module self check Do a test of the emergency stop button on the base Do a test of the platform off base key switch Do a test of the lower neutral raise switch Do a test of the flashing...

Страница 40: ...from Skyjack and the MEWP owner If you do not obey there is a risk of death or serious injury 5 1 Energize the base control console 1 Plug in the main power connector 2 Pull the emergency stop button...

Страница 41: ...tion 5 3 WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not lower the platform unless the area below is clear of personnel and obstruct...

Страница 42: ...protection relies on consistent ground clearance If the total MEWP weight is ever on the pothole protection immediately lower the platform and lock and tag the MEWP A qualified service technician mus...

Страница 43: ...into place If you do not obey there is a risk of machine damage 1 5 9 MEWP shutdown WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not...

Страница 44: ...WP WARNING Tip over hazard Make sure the platform is fully lowered before you push winch or tow unless movement is necessary to clear an obstacle Sudden movement can cause the MEWP to become unstable...

Страница 45: ...rotection to the person s involved Protection can include Warning cones Road signs and signaling devices Applicable personal protective equipment such as reflective clothing Flag personnel to warn oth...

Страница 46: ...and materials from the platform Fold the platform guardrails for hoist only Refer to Section 6 7 Attach the rigging to all four lift points 1 to hoist Lift with the forks in the designated forklift po...

Страница 47: ...lity Refer to Section 7 3 Do a test of the MEWP brakes to make sure they operate correctly Push the low speed button to select low speed high torque WARNING When you transport the MEWP it must be atta...

Страница 48: ...rface of the charger when it is in operation especially in higher temperature environments Let the charger cool before you touch it If you do not obey there is a risk of injury WARNING Explosion hazar...

Страница 49: ...nel and obstructions If you do not obey there is a risk of death or serious injury 2 Raise the platform until there is adequate clearance to deploy the maintenance support 1 3 Deploy the maintenance s...

Страница 50: ...236613ACA 53 Guardrail lock pin locations Section 6 Procedures 6 6 Guardrail lock pin locations Front and side railing pin locations Rear railing pin location T o o r d e r g o t o D i s c o u n t E q...

Страница 51: ...off position WARNING Fall hazard Use the three points of contact principle when you use the MEWP ladder to enter or exit the platform If you do not obey there is a risk of death or serious injury WAR...

Страница 52: ...not obey there is a risk of death or serious injury Reverse the sequence shown in Figure 05 to unfold the guadrails as listed below Refer to Section 6 6 for the lock pin locations 5 Unfold the outer...

Страница 53: ...ARNING Before you operate this MEWP make sure that the guardrail system does not have loose or missing lock pins The guardrail system must be in the vertical position Lock all pins correctly An incorr...

Страница 54: ...pockets tie downs lifting lugs Hinged rail system Hydraulic oil level indicator Locking battery tray Low voltage battery protection Manual extension platform Operator horn Overload warning system Plat...

Страница 55: ...or Signature WARNING Do not use the MEWP if there is no inspection recorded in the last 13 months If you do not obey there is a risk of death or serious injury IMPORTANT The Owner s Annual Inspection...

Страница 56: ...n Height ANSI CE Working Height 6 23 m 20 ft 5 23 in 6 4 m Platform Elevated Height 4 4 m 14 ft 5 23 in 4 4 m Stowed Height Railings Down 1 59 m 62 60 in 1 59 m Stowed Height Railings Up 2 02 m 79 53...

Страница 57: ...40 C 104 F Model Wind rating Total platform capacity Extension platform capacity Manual side force Tilt cutout setting side to side x front to back SJ3013 SJ3014 micro 0 m s 0 mph 240 kg 529 lb 2 Per...

Страница 58: ...and platform LCP Local Concentrated Pressure is a measure of how hard the MEWP presses on the area in direct contact with the floor tire OFL Overall Floor Load Pressure is a measure of the average loa...

Страница 59: ...SJ3014 micro 236613ACA 63 Section 8 Labels Red DANGER Orange WARNING Yellow CAUTION Green Emergency lowering procedure Blue Safety information T o o r d e r g o t o D i s c o u n t E q u i p m e n t...

Страница 60: ...guration Each model has different platform capacities Horizontal load rating Do not apply more than the specified side load Operate the MEWP when the wind speed which includes wind gusts is less than...

Страница 61: ...loose clothing that could become caught or entangled 6 3 9 12 TM 6 No insulation This MEWP is not electrically insulated and does not provide protection from contact with or proximity to energized ele...

Страница 62: ...t touches the cross bar with the label and the platform stops 4 The maintenance support is now secured A Pull the main power connector to disconnect it B Do the necessary inspection or maintenance 5 P...

Страница 63: ...intenance support Engage the maintenance support here TM 11 Forklift pocket Put the fork fully into the pocket to lift the MEWP TM 12 Manual storage box Shows the location of the operation manual TM R...

Страница 64: ...ark label For European CE models only 4 Model number Product identifier The model number can be different from the one you see For North America ANSI models only SJ3013 micro SJ3013 micro For European...

Страница 65: ...cription Label Pictorial 5 Warning crush hazard TM 6 Wheel load Shows the maximum load applied to the ground by the specified wheel Each model has different wheel loads TM kg lb 7 Emergency lowering i...

Страница 66: ...annual inspection Refer to the operation manual Make sure the annual and daily inspections are done 9 Annual inspection Make sure the MEWP receives an annual inspection before operation 10 Stay away S...

Страница 67: ...s tray Section 8 Labels 8 3 System components tray Description Label Pictorial 1 Main power connector Pull to disconnect power to all circuits Plug in to base to operate any circuit TM 1 T o o r d e r...

Страница 68: ...ted for one 1 person for each anchorage point TM X1 Fall protection anchorages For European CE models only When required attach the body harness lanyards of each occupant to the fall protection anchor...

Страница 69: ...l has different platform capacities Horizontal load rating Do not apply more than the specified side load Operate the MEWP when the wind speed which includes wind gusts is less than the specified spee...

Страница 70: ...Section 8 Labels Front Description Label Pictorial 1 Lift and tie down points Only use these points to lift or tie down the MEWP TM 2 Caution tape stripe 1 1 8 5 Front 2 T o o r d e r g o t o D i s c...

Страница 71: ...jack logo 3 CE mark label For European CE models only 4 Model number Product identifier The model number can be different from the one you see For North America ANSI models only SJ3013 micro SJ3013 mi...

Страница 72: ...Pictorial 5 Wheel load Shows the maximum load applied to the ground by the specified wheel Each model has different wheel loads TM kg lb 6 Warning crush hazard TM 7 Stay away Stay away from the MEWP...

Страница 73: ...ush the emergency stop button 2 Pull the emergency lowering handle to fully lower the platform TM 1 2 P P 2 Warning deploy maintenance support Do not do maintenance or inspections in the scissor assem...

Страница 74: ...Cancer and Reproductive Harm https www p65warnings ca gov WARNING T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 75: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 76: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

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