Dino lift DINO 125T Скачать руководство пользователя страница 42 | Manualshive

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Dino lift DINO 125T Скачать руководство пользователя страница 42

DINO 125T

42

INSPECTIONS AND SERVICE

1. The first service inspection should be made after 20 hours of use:

- Change the pressure filter cartridge.
- Adjust the braking system, refer to page 44.
- Check the wheel bearing clearances and adjust if necessary.
- Check the tightness of the wheel bolts (90 Nm)

2. Daily inspections and service

- Check the hydraulic oil level, and fill if required.
- Check the hydraulic connections.
- Make a thorough visual check of the unit.
- Check the emergency descent and emergency stop -functions.
- Check the safety devices.
- Check the battery charge from the charger signal lights:

- the charger is charging when the red light is lit and the green light is off

- both signal lights are lit when the battery is approaching the fully charged state

- when the battery is fully charged, the green signal light is lit and the red led
flashes.

WARNING! THE BATTERY CONTAINS CORROSIVE ACID.

3. Weekly inspections and service

- Grease the fulcrum pins (refer to lubrication plan)
- Check the sliding surfaces of the telescope and lubricate with silicon when necessary.
- Check the clearance between the sliding pads and the surface and adjust if necessary.
- Load the platform with about 80 kg (180 lbs) and turn the boom horizontally.

Now extend the telescope until the red light lights up and the movement stops.
Measure the stroke achieved as described on page 55 and compare it with the
"overload switch adjustment" (page 57) values for RK 4. If the achieved stroke
exceeds the correct values, please contact authorized service personnel.

4. Service, every six months

- Change the hydraulic oil and the filter cartridge.
- Check the brakes and wheel bearings, grease the bearings.
- Check the tightness of the wheel bolts (90 Nm)
- Grease the turning bearing and gear ring.

5. Annual service is described separately further on in this manual.

IF THE LIFT IS USED IN DEMANDING AMBIENT CONDITIONS (EXTREMELY MOIST,
DUSTY, CORROSIVE OR EQUIVALENT) OIL CHANGE AND OTHER SERVICE
INTERVALS SHOULD BE SHORTER TO ENSURE THAT THE OPERATING SAFETY AND
RELIABILITY STANDARDS OFFERED BY THE UNIT ARE MAINTAINED.
INSPECTIONS AND SERVICE MUST BE MADE WITH CARE TO AVOID DETERIORATION
OF THE RELIABILITY.
CARELESSLY MADE SERVICE MIGHT ALSO LEAD TO DETERIORATION IN WORK
SAFETY AND RELIABILITY.
THE GUARANTEE EXPIRES IF THE SERVICE AND MAINTENANCE MEASURES HAVE
NOT BEEN CAREFULLY AND THOROUGHLY CARRIED OUT.

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Содержание DINO 125T

Страница 1: ...Raikkolantie 145 FI 32210 LOIMAA Tel 358 2 762 5900 Fax 358 2 762 7160 E mail dino dinolift com Web site www dinolift com DINO 125T OPERATION INSTRUCTIONS...

Страница 2: ...DINO 125T 2...

Страница 3: ...DINO 125T 3 OPERATION INSTRUCTIONS Valid from serial number 12134...

Страница 4: ...THE LIFT FOR TRANSPORT ENDING THE DAYS WORK 37 BALL COUPLING 38 CONNECTING TO THE TOWING VEHICLE 39 SERVICE AND MAINTENANCE 40 GENERAL 40 INSPECTIONS AND SERVICE 42 LUBRICATION PLAN 43 HOLD AND LOAD R...

Страница 5: ...LATFORM TURNING 87 ELECTRIC SCHEME 230VAC 88 ELECTRIC SCHEME 230VAC LIFTS WITH NO ELECTRIC MOTOR M1 89 ELECTRIC SCHEME 12VDC 90 ELECTRIC SCHEME 12VDC LIFTS WITH NO ELECTRIC MOTOR M1 91 HYDRAULIC COMPO...

Страница 6: ...DINO 125T 6 REACH DIAGRAM...

Страница 7: ...8 m 6 6 Gradeability driving device 25 Weight 1450 kg 3200 lbs Max platform working load 215 kg 474 lbs Max number of persons load 2 p 55 kg 120 lbs Max allowed sideways load caused by persons 400 N 8...

Страница 8: ...e than two persons or a maximum load of 215 kg 474 lbs are allowed on the platform simultaneously When the chassis is supported by the outriggers the carrying capacity of the ground and any possible i...

Страница 9: ...ts and if necessary fenced in All regulations concerning road traffic and working safety must always be respected Always be especially careful when working in the vicinity of openwire power lines Do n...

Страница 10: ...DINO 125T 10 No technical constructional or other changes may be made to the unit without written permission from the manufacturer...

Страница 11: ...o find out the cause of the instability and ascertain in which direction the destabilizing forces are working Warn persons in the vicinity by using the alarm horn 2 Retract the telescope so that the s...

Страница 12: ...n twelve 12 months from the first or the previous inspection If the lift is used in especially severe conditions inspection intervals should be shorter than mentioned above The general operating condi...

Страница 13: ...DINO 125T 13 Fig 1 Fig 4 Fig 2 Fig 5 Fig 3...

Страница 14: ...up function for the case that the overload switch RK4 is not working When the lift is working within the permissible reach zone the green light in the control panel is lit If the movement is stopped...

Страница 15: ...DINO 125T 15...

Страница 16: ...t axle limit switch 4C Support outrigger reset 5 Start pushbutton emergency descent 6 Pushbutton speed II 7 Turning lever 8 Boom movement lever 9 Telescopic movement lever 10 Voltage meter 11 Fuse 12...

Страница 17: ...e locked when using the lift 17 Operating lever 19 Operating lever 18 Warning lights green inside the reach limits red at the reach limit 20 Start pushbutton emergency descent 21 Turning switch speed...

Страница 18: ...DINO 125T 18...

Страница 19: ...DINO 125T 19 Notes...

Страница 20: ...DINO 125T 20 Fig 2 Fig 4 Fig 1 Fig 3...

Страница 21: ...of ice rain or ground inclination It is prohibited to use the lift if it is not properly supported and completely level 2 The lift should be driven or pushed onto the area where it is to be used Appl...

Страница 22: ...DINO 125T 22 Fig 2 Fig 4 Fig 1 Fig 3...

Страница 23: ...operating switch 1 into position 1 fig 2 6 Start the motor with pushbutton 2 green 7 Lower the front supporting outriggers towbar 8 Lift the towbar jockey wheel 9 Press down the rear support outrigge...

Страница 24: ...DINO 125T 24...

Страница 25: ...op push button DO NOT DAMAGE THE TOW BAR JOCKEY WHEEL Movements are noticeably slower when using the emergency descent function OPERATING THE UNIT FROM THE WORK PLATFORM 12 Turn the operating switch 1...

Страница 26: ...DINO 125T 26...

Страница 27: ...e g a second person tools or the like Example A single person on the platform extends the telescope or alternatively somebody operating the chassis control panel extends it as far as it will go low a...

Страница 28: ...DINO 125T 28...

Страница 29: ...load refer to Technical data The movements are controlled by two safety limit switches RK4 and RK5 mounted beneath a cover The switches must not be adjusted or tampered with in any way Inspections an...

Страница 30: ...DINO 125T 30...

Страница 31: ...form The platform angle horizontal can be adjusted from the lower control panel as follows Make the adjustment with the boom in horizontal position The platform may not be loaded person during adjustm...

Страница 32: ...DINO 125T 32...

Страница 33: ...atform or 5 on the chassis control panel The system is activated only when the button is pressed NOTE When using the emergency descent system always first retract the telescope and then lower and turn...

Страница 34: ...DINO 125T 34...

Страница 35: ...the risk of damaging the wheel We recommend that there should be 1 3 cm 1 inch free height between the upper edge of the tire and the lower edge of the towbar brake rod so that the wheel can turn free...

Страница 36: ...DINO 125T 36...

Страница 37: ...4 Close the cover on the platform operating panel 5 Turn the operating switch into position 1 support outriggers 6 Raise the support outriggers start with the rear outriggers do not damage the rear l...

Страница 38: ...urns to its original position 2 To release the coupling press the locking lever turn the handle upwards forwards and lift 3 WARNING Always make sure that the coupling is locked correctly onto the ball...

Страница 39: ...e does not rub against other parts and that the safety wires are connected so that they can perform their functions 4 Make sure the lights work 5 Release the parking brake lever and make sure the boom...

Страница 40: ...ired and corrected immediately Oil must not be let out onto the floor or ground Always keep the lift clean especially the platform Always clean the lift before service or maintenance work Use only spa...

Страница 41: ...DINO 125T 41 340 mm...

Страница 42: ...etween the sliding pads and the surface and adjust if necessary Load the platform with about 80 kg 180 lbs and turn the boom horizontally Now extend the telescope until the red light lights up and the...

Страница 43: ...DINO 125T 43 LUBRICATION PLAN...

Страница 44: ...0 Gliding surface jockey wheel spindle EVERY SIX MONTHS 11 Telescope cylinder bearing 12 Driving unit 13 Overrun device 14 Turning bearing and gear ring 15 Joint bearing on the upper stabilization cyl...

Страница 45: ...DINO 125T 45 Fig 1 Fig 2 Fig 3...

Страница 46: ...minutes measure again to see if the boom has moved fig 2 3 Check the tightness of the telescope cylinder load regulating valve Extend the telescope and measure the stroke Wait for a few minutes and ch...

Страница 47: ...that they are functioning correctly Adjusting the bearings The wheel bearings are lubricated for life and do not need any service they do not need additional lubrication and they cannot be adjusted Se...

Страница 48: ...directional valve which valve is not conceived to be tight If the platform lowers itself at the rear edge the reason is a leaking double load regulating valve 4 on the piston lower side of the slave c...

Страница 49: ...DINO 125T 49...

Страница 50: ...DINO 125T 50 MUISTA PUHTAUS KOM IH G RENHET VERGESSEN NICHT REINHEIT REMEMBER CLEANLINESS...

Страница 51: ...sonnel REGULAR SERVICING 1 Always clean the lift thoroughly before starting service and maintenance work Never disassemble hydraulic or electrical equipment without cleaning it first Dirt and moisture...

Страница 52: ...DINO 125T 52 MUISTA PUHTAUS KOM IH G RENHET VERGESSEN NICHT REINHEIT REMEMBER CLEANLINESS...

Страница 53: ...side filter Refill tank with fresh oil Capacity about 20 l factory filling Neste Hydraulic 28 Super oil If necessary fill more hydraulic fluid so that the level reaches the upper edge on the dipstick...

Страница 54: ...DINO 125T 54 Fig 2 Fig 3 Fig 5 Fig 4 Fig 1...

Страница 55: ...tended Check boom joints and gliding surfaces and adjust if necessary Lubricate the gliding surfaces Inspect the turning device and its fixation and lubricate the bearing and turning gear ring fig 2 M...

Страница 56: ...DINO 125T 56 Fig 2 Fig 3 Fig 5 Fig 4 Fig 1...

Страница 57: ...echanism condition Gas spring condition 8 Inspect the axle and suspension system fig 4 Attachment Condition of rubber suspension and trailing arms 9 Inspect all the safety devices fig 5 Make sure that...

Страница 58: ...DINO 125T 58 Fig 1 Fig 3 Fig 4 Fig 2...

Страница 59: ...and level the lift Load about 80 kg 175 lbs onto the platform and extend the boom until the red warning light lights up and the platform stops Now The lifting function should be functional When loweri...

Страница 60: ...DINO 125T 60 Fig 1 Fig 2 Fig 3 Fig 4...

Страница 61: ...the boom into horizontal position Setting procedure alternative 1 Set the actuating point of RK4 far enough to ensure that RK5 is actuated before RK4 Extend the boom and measure one part of it stroke...

Страница 62: ...DINO 125T 62 Fig 1 Fig 2...

Страница 63: ...ture repellant Check that the cables and cable clamps are well and properly fastened Test the alarm horm emergency stop and emergency descent functions Before raising the boom test the functioning of...

Страница 64: ...DINO 125T 64...

Страница 65: ...according to separate directions adjust the brakes check the driving device and lubricate the joints fasten the wheels and tighten the wheel bolts check the tire pressures 3 5 bar check the overrun d...

Страница 66: ...work shift or after the lift has been moved to another work site the user must always make the following inspections Ascertain the carrying capacity of the ground where the lift is to be used refer t...

Страница 67: ...inimum distances for open wire cables INSPECTION ONCE A MONTH MAINTENANCE INSPECTION These inspections must be performed by a trained mechanic familiar with the lift Inspection list All the above ment...

Страница 68: ...ean ANNUAL INSPECTION MAIN INSPECTION This inspection must be made by a technically trained mechanic who is familiar with the specifications and use of the equipment Steel structures safety devices an...

Страница 69: ...about 45 and extend the telescope Watch the boom for about 10 min and make sure that it does not lower itself Load regulation valves telescope cylinder Operating from the lower control panel raise th...

Страница 70: ...he same checks on the slave cylinder system main cylinder Lower the boom and make the same checks on the slave cylinder situated under the platform Hoses Inspect the hoses for leaks or wear Tubes Make...

Страница 71: ...and the gas spring Check the condition of the main and slave cylinder pivot bearings and pins as well as their fastening Inspect the boom pivot joints Check that the boom joint spindle bearings and sp...

Страница 72: ...n fastening eyes and screw connections Establish the play and correct fastening of the gliding surfaces parts of the boom Inspecting the work platform General condition Make sure that there are no def...

Страница 73: ...tening Check the condition and fastening of the overrun device Inspect the axle and its fixation Inspect brake wires and rods Inspect the wheel rims bolts tires and tire pressures Check the wheel bear...

Страница 74: ...the following data can be found 1 Inspection form 2 Notes on repairs made by welding a Time of repair b Made by whom c What was repaired When the annual inspection is ready and the machine may be put...

Страница 75: ...ugh the same procedure with a platform load of 80 kg 175 lbs 10 Compare the sideways reach with the data in the reach diagram If necessary adjust as described on page 57 Setting the overload switches...

Страница 76: ...DINO 125T 76 Muistiinpanoja Annotations Notes Notizen...

Страница 77: ...but further power feed broken Replace the operating switch Mains switch breaks the power supply Switch on the mains switch The operating control power supply ok and further power feed ok Check condit...

Страница 78: ...DINO 125T 78 Fig 2 Fig 1...

Страница 79: ...filter have been replaced on time thoroughly clean the solenoid valve spindles and housings Observe utmost cleanliness malfunctions can be caused by invisible polluting particles The malfunction can a...

Страница 80: ...DINO 125T 80 Fig 1 Fig 2...

Страница 81: ...olenoid valve is not in central open position 7 Telescope retracts slowly fig 2 load regulating valve leaks as in item 5 hold valve 8 Platform moves rearwards platform floor load regulating two way va...

Страница 82: ...DINO 125T 82...

Страница 83: ...n position 1 boom does not rest on the support move boom onto support Boom support outrigger solenoid valve malfunction sticks in mid position ref to 4 above The reasons for malfunctions can be variou...

Страница 84: ...DINO 125T 84 Fig 2 Fig 1...

Страница 85: ...tor valve and telescope I III actuator valve and platform I X actuator valve and turning I IV Push the pin on the end of the solenoid valves If the movements can be run the fault will be found in the...

Страница 86: ...R23 R24 R26 48 650 RELAY R25 48 2151 RELAY R27 48 2133 RELAY R32 R37 48 650 RELAY R4 R9 R13 R17 48 650 RELAY RK1 RK2 RK3 RK8 48 1936 48 2142 LIMIT SWITCH RK4 RK5 48 2068 48 2142 LIMIT SWITCH S1 48 23...

Страница 87: ...DINO 125T 87 ELECTRIC SCHEME PLATFORM TURNING 12114...

Страница 88: ...DINO 125T 88 ELECTRIC SCHEME 230VAC 12001...

Страница 89: ...DINO 125T 89 ELECTRIC SCHEME 230VAC Lifts with no electric motor M1 12134 12141...

Страница 90: ...DINO 125T 90 ELECTRIC SCHEME 12VDC 12054...

Страница 91: ...DINO 125T 91 ELECTRIC SCHEME 12VDC Lifts with no electric motor M1 12134 12141...

Страница 92: ...1 13 47 2722 Load regulating valve 1 14 DL5 036 Cylinder telescope 1 15 DL10 005 Cylinder slave 1 16 47 2769 Double load regulating valve 1 47 2768 Double load regulating valve 2 17 47 2660 Switching...

Страница 93: ...DINO 125T 93 HYDRAULIC SCHEME 12034...

Страница 94: ...DINO 125T 94 Notes...

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