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Содержание BA20ERT

Страница 1: ...Part Nu Rev2 0 mber SM0 Second E 0419111 Edition Dec cember 20 019 Printing g...

Страница 2: ......

Страница 3: ...intenance Manual Version of the Record Dingli Machinery i Version of the Record Version Number Create Date Founder Audit SM0419111_ Rev1 0 September 2019 SM0419111_ Rev1 1 December 2019 SM0419111_ Rev...

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Страница 5: ...pping Hazards 6 1 4 5 Crushing and Collision Hazards 8 1 5 Towing Lifting and Hauling 9 1 6 Additional Hazards Safety 9 Section 2 Specification 2 1 Machine Specification 1 2 2 Performance Specificatio...

Страница 6: ...harger 18 4 6 Placards and Decals 19 Section 5 Operation Instruction 5 1 Description 1 5 2 Operating Characteristics and Limitations 2 5 3 Traveling Driving Operation 5 5 4 Steering Operation 5 5 5 Pl...

Страница 7: ...on 1 7 3 Lubrication Diagram 1 7 4 Operator Maintenance 3 7 4 1 Axles 3 7 4 2 Rotation slewing ring gear and rotation reduction gear lubrication 5 7 4 3 Checking and replacement of hydraulic fluid 9 7...

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Страница 9: ...lso ensure that the product will not be damaged or be made unsafe by the operation lubrication maintenance or repair procedure that you choose 4 The information specifications and illustrations in thi...

Страница 10: ......

Страница 11: ...injury or d Safety Alert S TION which are defined a ZARDOUS This decal w ual gli Mach e practices f t is mandato ntenance pro nsure that th hould not ac d operation n completed d be consult ion mainte...

Страница 12: ...nd WITH THE S AL COULD R DAMAGE P nd Knowle manual befo ey all DANG e and in this ne until comp ersonnel can ner which is ust be familia as specified ey all applica f the machin ey national t on ety m...

Страница 13: ...tions are hine ated in temp perform ins structions ne until it has the manufac all other sa iolation ERATION OF LL BE MADE FROM THE ne on which sing or illegi s on the plat r slippery su r r any purpo...

Страница 14: ...ov r the front ax sabled mach tie down lug form against power befo s nts in the pl lanyard anc hine make tioned on the ms on platfo Op gli Mach cy orm railing platform the operly stowe e the platform...

Страница 15: ...ng mbly to ente entering or escope out to n three poi and during e ds ated and do ectrical lines mum Appro Minimum ase MI 10 15 20 25 35 45 apply exce ual gli Mach r or leave th leaving plat o positio...

Страница 16: ...su ing drive with p idges truck m platform c Op gli Mach ctrical line sw 3m betwee any electric required for be reduced r the voltage he machine gned workin alified person ractices nea E OR PERSO ECT...

Страница 17: ...les ject with the machine as a ny adjacent e when wind that would in m size with rm is in a po before attem e equipment ual gli Mach an elevated ast 2 ft 0 6 and other p e boom a crane structure d con...

Страница 18: ...ng to conditio other factors nces in all d avel grades i ve in restricte at all times t sons in the p other overhe Disconnect k stand or ssary Op gli Mach ds all operating ead on side nside platfo fu...

Страница 19: ...ed position pletely empt nly at design ration sectio s Safety ground for w or metal cutt posure to we sive Avoid c e or charge ses or partic ual gli Mach g e towing lift cept in the e the Emergen and...

Страница 20: ......

Страница 21: ...ad 230kg Max occupants 2 Platform Size Platform Length 1 83m Platform Width 0 79m Operation Dimension Maximum Platform Height 18 28m 20 21m Maximum Working Height 20 28m 22 21m Maximum Up and Over Hei...

Страница 22: ...heels Foam Filled Tire Size 315 55 D20 Outer Diameter 830mm Width 319mm Airborne Noise Emission Maximum Sound Level in the platform 70dB Vibration Value 2 5m s 2 2 2 Performance Specification Driving...

Страница 23: ...g Switch should be selected Creep Mode and Drive Speed Controller pulled to limit This verifies that the switches are working when the boom is above horizontal Results should be recorded for a 50 ft c...

Страница 24: ...ief Pressure used for Main Boom Up and Down 240 bar Function Main Relief Pressure used for Lower Boom Up and Down 240 bar Turret Swing Pressure Setting 150 bar Main Boom Telescopic Extent and Retract...

Страница 25: ...M5 5 9 8 7 10 M6 10 16 18 M8 25 36 43 M8 1 27 39 46 M10 49 72 84 M10 1 52 76 90 M12 1 25 93 135 160 M12 1 5 89 130 155 M12 86 126 145 M14 1 5 145 215 255 M14 135 200 236 M16 1 5 226 330 390 M16 210 3...

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Страница 27: ...an g nel handling sonnel HE INFLUE EIZURES D T OPERATE controls in th and warnin governmen ction device mechanical ate the mach depression s of unprote or machine a n he supervisio as developed bilit...

Страница 28: ...f inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is used with increased frequency or if the machine is used in a s...

Страница 29: ...applicable a will be expo ntenance ha al Sectio gli Mach uring initial s check of all c chine in oper quires good upled with a round Inspe ng in the De o putting the tion LL BE PER THIRTEEN ECTION THE...

Страница 30: ...5 6 8 9 10 11 12 13 14 16 15 17 18 19 1 Platform Control Box 2 Platform 3 Jib Boom 4 Jib cylinder assembly 5 Second Boom 6 Upper Level Cylinder 7 Base Boom 8 Telescope Cylinder 9 Upper Lift Cylinder...

Страница 31: ...E ON by removin ded assembly hy d damage damage loo nd tightness loose or mi hold down ed water to damage pr al Sectio gli Mach s for loose o e xle for dama le for damag s for damag s for security y h...

Страница 32: ...y 4 Check limits switch connections and plunger for corrosion and security 5 Check Lower Upright cross pins lower hydraulic cylinder and hydraulic lines for damage wear lubrication leakage and securit...

Страница 33: ...ct tor inspect th nder anothe These chec e ound Inspec oil hydrauli ting placards y nce Manual nd other Sa al Sectio gli Mach ectrical conn chafing dama atch for pro proper oper y NG CAUTIO ND SECUR A...

Страница 34: ...en left unlearned leaving machine in an unsafe condition for operation 5 Check platform footswitch for proper operation Switch must be released to start and depressed to operate machine 6 Check that d...

Страница 35: ...nance Manual Section3 User Responsibility Machine Preparation and Inspection Dingli Machinery 3 9 Figure 3 2 Daily Walk around Inspection Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21...

Страница 36: ...ttings and no damage or wear on the rod of the steering cylinder 8 Drive Motor No visible damage and no wear on the cable 9 Turret Bearing No loose or missing hardware no visible evidence of proper lu...

Страница 37: ...controls al Sectio gli Mach oose or miss and no dam parts eviden issing parts ing Smooth ile be pulled ed oil level s d position C visible dam ECENTLY O OPERATE A D RECHECK E NEEDED OCATION A um Prope...

Страница 38: ...eration an of boom p switch in t ion The ope ut the red Em should flash ntrol ensure OWN and h nction shoul achine ction O gli Mach DO NOT OPE E SWITCHE N TO THE O NJURY IF P R LEVER IS EMERGENC PERAT...

Страница 39: ...he red Em should flash T BE ADJUS PROXIMAT WITHIN LA TED by depressi ch motion s technician operate Lif shut down m al Sectio gli Mach IS FUNCTIO ELESCOPE FORM LEVE POWER TE Blue Squar top switch u or...

Страница 40: ...LS PRI h ascension atform cons er to the forw s on top of b ontrol lever a of machine o see that lef ontrol lever a m reaches ce ground it m high block achine ction O gli Mach the Emerge simultaneou p...

Страница 41: ...machine off of block and ramp 11 Have an assistant check to see that right front wheel remains elevated in position off of ground 12 Carefully activate Swing control lever and return boom to stowed p...

Страница 42: ......

Страница 43: ...ROUND CON trols and Ding s ER HAS NO OPERATION CONFORM ssary inform cators tion witch must b atform Level FROM GROU EXCEPT IN A Y PRE OPER NTROLS AS Op gli Mach O DIRECT C N THE USE MING WITH mation...

Страница 44: ...Opera 15 ation M 1 5 1 Maintenan Fig 14 2 nce Manu Ding gure 4 1 G 13 4 3 ual gli Mach Ground C 12 5 Section4 inery onsole Pa 6 4 Machin Indicato anel 11 7 ne Contro ors 10 8 ols and 4 2 9...

Страница 45: ...O Original pos tion Toggle S ckwise or an would return ased f platform s peration inery onsole Pa Descrip tor indicates when 110 Switch Pus w direction t m extend to er to the opp the Boom to sed it...

Страница 46: ...llows the op s switch is u cending des LATFORM L LIGHT LEVE COULD CA L FAILURE RIOUS INJU o control act gency e the system d hold on w is pressed room shape n off the syst OFF the sw em power t the ma...

Страница 47: ...RM GR power is sh tion Toggle S wise or anticl rn Back to O peration inery Descrip h Normally nction the s te the opera analysis pan s used to co hold on the will stop bla switch is use form console u...

Страница 48: ...rection th sly until the ggle lever to be got Dow ggle lever is omatically Section4 inery Descrip Switch Pus he Lower and Boom Up to the opposite wn until the B released it 4 Machin Indicato ption sh...

Страница 49: ...6 3 2 1 4 5 8 on4 Mach Indic Platform C hine Cont cators ontrol Sta Figu trols and Ding ation ure 4 2 P Op gli Mach Platform C peration inery Console Pa Mainten anel nance Ma 15 14 13 12 11 10 9 anual...

Страница 50: ...n It wo ally once be ition Toggle utomatically differential will return to d that will in Section4 inery m Console Descrip allows oper d followed sati ed to rabbit ed complete ed original po e Switch...

Страница 51: ...L F R SERIOUS peration inery Descrip f the Indicato Switch It w once be rele h to the icon wer only is scope boom ret rotation iliary power time Simu xiliary Pump he auxiliary Switch ns on at the ns o...

Страница 52: ...d f nd hold on to he father aw would retur e be release ng the turret ockwise Th ster its speed Automatically allows the op rity alarm ex Original Posi ome failure w ne has to b hile the pers Arbitrar...

Страница 53: ...to ht and hold o and hold on ginal positio k to Original copic functi e velocity w k with Dead top surface d steering and hold on pull backward her away its and left thum depressed ng function e Switc...

Страница 54: ...e pane cator model indicat rake on indic on indicator lock on indic del indicato onsole chose ddle of the p nce Manu Ding Figure 4 ic informatio nel are cho Figure 4 el are tor cator r cator r slow fa...

Страница 55: ...and Ding left 0 6000 off indicator e right 0 400 m of panel d hosen by de Figure 4 on motor c ture electric ent and rated rface re 4 6 Veh Op gli Mach 0rpm r battery vo 00rpm data on mot epressing th...

Страница 56: ...Figure 4 entered by urned on or or ow backgrou and hold e by depress nch On Cag successfully ual gli Mach a on vehicle of main boo 7 Setting depressing r off without is u und ding on is us sing the b...

Страница 57: ...Al tically when vehicle wou rrent interfac interface wh cate circular Op gli Mach n Safe Angle nt of interrup hen the butt 8 Setting gh entering and P60 E ters above r e automatic larm Warn n there is...

Страница 58: ...form a hting means ighting mea ighting mea ghting mean hting means when the m bidden to mo Section4 inery tor Panel nction Desc eans that th length of bo eans that th when there and stop to that the s...

Страница 59: ...en the b to a safe an FORMATIO ES OF THE C RATIONS O Op gli Mach Fun ghting mean ghting mean ghting mean ghting mean ighting mea which is use chassis is inl s that the ch me red light o ppear in the o...

Страница 60: ...bin wh d the battery lows ge 100 240V range 100 2 s will be bei e charging i ual gli Mach SE THE BO RWISE IT W R DEATH TO or st be depres en seconds seven secon g the next fu witch must b O NOT REM OR...

Страница 61: ...ECAL AN trols and Ding als rds and deca TRUCTION and decals i Sensitive Adh clean surfa o surface CALS CAN PLACARD ND PLACAR Op gli Mach als Do not o PLACARDS if damaged hesive with ace before in N BE...

Страница 62: ...on4 Machine Controls and Indicators Dingli Machinery 4 20 Figure4 5 Danger and Warning Decal Location 15 15 17 18 26 30 19 27 28 21 29 26 16 17 18 16 7 24 25 18 21 20 22 19 23 17 16 16 18 13 10 14 11...

Страница 63: ...Sectio 4 21 on4 Mach Indic hine Cont cators trols and Ding Op gli Mach peration inery Mainten nance Ma anual...

Страница 64: ...4 11 09340001 Decal Notice Keep the manual with the machine 1 12 09930007 Decal Label BA20ERT 1 BA20ERT 09930011 Decal Label BA22ERT 1 BA22ERT 13 09340016 Decal Instructions Open close 1 14 09440055...

Страница 65: ...em Part Number Description Qty Remark 26 09410117 Decal Symbols Crushing hazard 2 27 09310250 Decal Instructions White arrow reverse 1 28 09310006 Decal Notice Main power switch operation 1 29 0921003...

Страница 66: ......

Страница 67: ...ion which will override the Platform Control Station Ground Controls operate boom lift and swing and are to be used in an emergency to lower the platform to the ground should the operator in the platf...

Страница 68: ...b the operator gloves safet teristics horizontal w a smooth firm er s rated ca unctioning pr uipped from wo 2 condit n of least FO tability is sh D OR BACK ATE THE MA Op gli Mach g hydraulic ntrolled...

Страница 69: ...Machinery 5 3 Figure 5 1 Position of Least Forward Stability MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOAD OR OPERATED ON AN OUT OF LEVEL SURFACE TELESCOPE FULLY EXTENDED UPPER BOOM HORIZONTAL...

Страница 70: ...i Machinery 5 4 Figure 5 2 Position of Least Backward Stability ROTATE THE PLATFORM 90 DEGREES MACHINE WILL TIP OVER IN THIS DIRECTION IF OPERATED ON AN OUT OF LEVER SURFACE MAIN BOOM FULLY RAISED AND...

Страница 71: ...R MACHINE W MAKE SURE OVER FRON D everse h on activat nd hold on FORWARD n h on activat nd hold on Drive Steer machine on technical sp ual gli Mach ion XTENDED O VEL SURFAC ONTROL OR DING THOS N THE O...

Страница 72: ...nsole rm control s Platform Tog e Platform L orm Console rm control s kwise or ant ld until desir peration RAISE BOO N TILT ALAR INJURY DO R TOGGLE NOT RETUR Op gli Mach VELING OV INCORRE OR FALL FA S...

Страница 73: ...SWITCH TO orm Console wing the turr orm Console and hold on or anticlock sired position HE BOOM M AR SURROU e Lower an atform Con rm control s r Boom use om orm Console copic Joysti copic Joysti orm...

Страница 74: ...uction Ding and hold on according to according to e Main Up orm Console and hold on and Down S aised and Down would be got orm Console copic Joystic main boom peration WER ONLY SCOPE BO LEVELING IARY...

Страница 75: ...ol switch or l switch sele switch to th switch to the Platform Con witch to the and hold on ol switch or l switch and switch to th e auxiliary p Console Se and hold on Down Contro Down Co got down or...

Страница 76: ...A truction Ding llating Axle L Parking ably well pro fully retracte platform Ground and y Stop Switc rm Control c m hostile env own r Tag to ma wed position om the mach g to prevent he machine ched on...

Страница 77: ...M Maintenan nce Manu Din Figure 5 ual gli Mach 5 3 Liftin Section hinery ng Diagram Center Of Gravity Position 5 Operat m Y 1219 X 1194 Model BA20ERT tion Instru 1219 1219 1194 1190 BA20ERT BA22ERT u...

Страница 78: ...TIED YES ARE PR THE MACHI wed position om the mach e platform us Figure 5 4 n MACHINE VEHICLE MU HWAY TOW TIONS COUL SPEED IS 5 GRADE 25 Op gli Mach INE BOOM D DOWN TO ROVIDED IN INE SEE F hine sing...

Страница 79: ...H D ms complete the front axl er screw 2 o fit flush to d oth screws o ble to the tw to the two fr a safe posit ly VEMENTS T ETWEEN T NOT EXCEE UST NOT ST e towing an ual gli Mach following DRIVE HUB...

Страница 80: ......

Страница 81: ...TO MAKE T GROUND his round re utton to the tion ocated on th g the platfor ce the Groun r switch to lif tch two auxiliary e Controller e Main Boom es Ope gli Mach s rocedures to ency situatio dically...

Страница 82: ...ound descent the booms slowly 3 Cranes forklift trucks or other equipment which may be available are to be used to remove platform occupants and stabilize motion of the machine in case machine control...

Страница 83: ...cu 681766 8 A 681700 ndingli com inland 681688 681690 ndingli com rocedure Ding warning ex Switch up a ete it ns in the pla h is being u witch will r on hinery Co Lt y or property ovided with a o noti...

Страница 84: ......

Страница 85: ...hesive qu m ar Lube oil vice classific Mobiltac 37 good practi am ally lubricati RVALS ARE NS FOR MA OR EXPOSE ICATION FR al gli Mach onal necessa e The maint to perform d ntenance an brication SPECIF...

Страница 86: ...Section7 General Maintenance Operation Maintenance Manual Dingli Machinery 7 2 Figure 7 1 Operator Maintenance and Lubrication Diagram...

Страница 87: ...parkin ap The oil le op up with oi eration for e 0 hours of op uction gears 1 ce Manu Ding ance e the worke cap and so ion bushes ng position oscillation bu t and rear eration or ev s oil Chec ng pos...

Страница 88: ...he axle surfa erations for t 0 hours of op s oil Chan 1 tenance Ding tainer under for the oil to p in position operation for operation or ck ng position oil must flow cap 2 Add o aces the front and p...

Страница 89: ...remove fille dequately R t type throug eached refit operation or ubrication on pins 1 by e jecting greas e peration or e g gear an of rotation sle e and prolong mponents gear lubri bearing track m for...

Страница 90: ...T the severe DS KEEP HA EN LOWER ar oil check pic boom co evel through il of the right peration or e so check the ssing bolts ng of the ro 3 2 Op gli Mach osen when r standard a AY 20 2 EP2 2 PL2 TER...

Страница 91: ...e Manu Ding the slewing serious prob slacken loc help of a s the slewing et a 290 Nm to peration or e reduction tainer under ole 2 up to th 3 3 2 al gli Mach ring gear C blems ck nuts1 Tig second oper...

Страница 92: ...el s ng See 7 4 ng bolts to s bolts e ground con ould remain accuracy of or in line wi URATE MEA NCH 2 5CM a tu b d c d d tu Op gli Mach hes by injec every year rings for we wear is es ntinued use ath...

Страница 93: ...f he hydraulic n strainers m xtremely dirt difference be rring to loca RAULIC OIL NT IF NECE of the hydr hine check n the hydrau e to detect c ulic system he retracted or on the side aulic system er l...

Страница 94: ...ULIC OIL ST BE FILTE N THE HYDR oil Replace vehicle to acc tenance Ding ceed the cor L SHOULD B ERED WITH RAULIC TAN ement cess the tan Op gli Mach rrect level R BE APPLIE H ACCURAC NK nks drainage er...

Страница 95: ...of the stop switche e main upper ainer e to the SD p the Main m e port of the the Ground m the cylind e to the PU p the Main m e port of the ard in the Gr hose to lead e to the PR p then 300 ho s or...

Страница 96: ...he machin y dirty condit ilter cover of the d remove the eservoir then o screw it on ic oil reservo then 300 ho s or 2 years er element oil filter and rom the filter nt to the filte and tighten hen 30...

Страница 97: ...the filte Clean up a then 300 ho s or 2 years e RIES PRODU M AN EXPL ME NEAR BA CTION WHEN e free excep m each batte e g baking s bolts as requ e brush then oleum jelly minal posts hed Close b al gli...

Страница 98: ...ord p edges in the ed 1 inch in rea cords of hin the abov s not propag ent tire be th e Parts Man t using an a owing charac ating and siz ual or greate Op gli Mach RICAL SYS HLY FAMILIA BY PLACIN OR A...

Страница 99: ...per torque to a torque w rage tighten anently defo as follows event cross t g sequence should be d ue chart 4 al gli Mach ensions equ e manufactu y approved b h a pneumat are inflated t res on the sa...

Страница 100: ...the therwise it sor is in goo slacken or m gli or your a hecking ty of life and re the senso anger When he procedur e indicating d he ground co Op gli Mach QUE SEQU 2nd Stage 235 ft lbs 320 N m t 50...

Страница 101: ...repa 10 If the d ibration y the overlo nsole If the herwise it is n the data sh calibrated te the overloa ding block ng blocks ble sized are it coupling r the booms the horizon m on ground e movement...

Страница 102: ...r on the f tenance Ding ble sized ar he telescopic rear part of t ding surface ending some part of the b ration or eve ng blocks ble sized ar he telescopic front part of 3 Op gli Mach rea Remove c boo...

Страница 103: ...ns for t om and ide e upper and the sliding s n tighten bo m erations for t ding blocks try to exten e boom is no operation or al gli Mach d lower slidi f the block 3 o be added A the lateral s entify...

Страница 104: ......

Страница 105: ...ulically operated and electrically controlled is to determine if the circuit is lacking hydraulic oil and electrical control power This can be ascertained by overriding the bypass valve mechanically o...

Страница 106: ...ti ng SVP08 NOR 10D DE B 00 SV1 T P1 P2 P3 C1 C2 T C1 C2 T 160bar CP448 1 B 0 E B 230 4 5 040 CB1 RV08 DR 2 E 90 B 00 RV1 PSV10 NC PSV08 34 05 12D DE 12 B 00 PSV6 PR XMP 06 CP124 1 CP124 1 LV4 EC10 32...

Страница 107: ...KA4 Horn Relay FU5 25A FU7 7 5A 3F 3D 2B 2A 2G 2E 2F FU12 5A FU8 5A MC2M Relay FU3 30A KA2 2H 2C 2D FU2 25A Radiator Relay KA1 1A 1C FU6 30A Power Relay KA5 1D 1G 1H 1E 1F FU10 10A FU11 15A FU9 7 5A...

Страница 108: ...421 BK 18 GND1 15 BK 18 GND402 BK 18 GND416 BK 18 GND417 BK 18 GND1 14 BK 18 GND406 BK 18 GND403 BK 18 GND404 BK 18 GND1 3 BK 18 014 RD 14 5 T127 WH 20 T130 WH 20 T135 WH 20 014 RD 14 014 RD 14 014 RD...

Страница 109: ...RD 14 GND 013 CAN3H WH 22 CAN3L GN 22 120 11 GND VA SIG1 SIG2 8V AGND H1 L1 8V AGND H2 L2 24 25 17 18 CAN4H YE 18 CAN4L GN 18 GND6 BK 14 014 RD 14 020 RD 14 020A RD 14 16 13 S213 WH 18 S216 WH 18 39...

Страница 110: ......

Страница 111: ...Operation Maintenance Manual Section9 Inspection and Repair Log Dingli Machinery 9 1 Inspection and Repair Log Date Comments Section 9...

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