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CC6571 - CC6571-3 Concrete Saw Manual 

 

 

 

Battery Type ......................................................... 41

 

Servicing the Battery ............................................ 42

 

Electrical System ...................................................... 42

 

Fuse Panel ........................................................... 42

 

Relays and Circuit Breakers ................................. 42

 

Magnetic Sensor ....................................................... 43

 

Adjusting the Magnetic Sensor ............................. 43

 

Replacing the Magnetic Sensor ........................... 43

 

Air Cleaner ................................................................ 43

 

Restriction Indicator .............................................. 44

 

Rubber Dust Ejector Boot ..................................... 44

 

Cleaning/Replacing the Outer Primary Filter ........ 44

 

Replacing the Inner Safety Filter .......................... 45

 

Speed Control Lever ................................................. 45

 

Adjusting the Speed Control Lever ....................... 45

 

Drive Alignment ......................................................... 46

 

Adjusting the Rear Drive....................................... 46

 

Oil Bath Blade Shaft /Oil Expansion Tank ................ 46

 

Changing the Oil - Single Speed .......................... 46

 

Changing Oil - Three Speed ................................. 47

 

Draining Heat Exchanger – Freezing Temps ....... 48

 

Hydraulic System ...................................................... 48

 

Adding Hydraulic Fluid.......................................... 48

 

Rear Drive Transmission .......................................... 49

 

Cooling Fan .......................................................... 49

 

Adding Oil ............................................................. 49

 

Adjusting the Rear Drive Chain ............................ 49

 

Belt System ............................................................... 49

 

Blade Drive Belts .................................................. 49

 

Belt Tension Setting ............................................. 49

 

Testing the Belt Tension ....................................... 49

 

Adjusting the Blade Drive Belts ............................ 50

 

Replacing the Blade Drive Belts ........................... 51

 

Primary Transmission V-Belt ................................ 52

 

Replacing the Primary Transmission V-Belt ......... 52

 

Secondary Transmission V-Belt ........................... 52

 

Replacing the Secondary Transmission V-Belt .... 52

 

Engine V-Belt ........................................................ 52

 

Rotary Tensioner ...................................................... 52

 

Adjusting the Rotary Tensioner ............................ 52

 

Replacing the Rotary Tensioner ........................... 53

 

Engine ....................................................................... 54

 

Engine Cooling System ........................................ 54

 

Radiator ................................................................ 54

 

Cooling Fan .......................................................... 54

 

In-Line Fuel Filter .................................................. 55

 

Oil and Fuel Lines ................................................. 55

 

Storing ....................................................................... 55

 

Disposal .................................................................... 55

 

References .................................................................... 56

 

Appendix A ................................................................ 56

 

Model and Serial Numbers ................................... 56

 

Appendix B ................................................................ 57

 

Daily Maintenance Task Chart ............................. 57

 

Appendix C ............................................................... 58

 

Troubleshooting .................................................... 58

 

Appendix D ............................................................... 60

 

Additional Resources ........................................... 60

 

     Warranty………………………………………………..64              
 

 

 

 

 

 

 

Содержание CC6571

Страница 1: ...CONCRETE SAW OPERATOR S MANUAL MODELS CC6571 and CC6571 3 September 9 2015 Part 1804004...

Страница 2: ...Saw 22 Lowering the Saw 22 Lowering Speed 22 Speed Control Lever 22 Forward Control 22 Reverse Control 23 Neutral Control 23 Transmission 23 Engaging the Transmission 23 Disengaging the Transmission...

Страница 3: ...8 Adding Hydraulic Fluid 48 Rear Drive Transmission 49 Cooling Fan 49 Adding Oil 49 Adjusting the Rear Drive Chain 49 Belt System 49 Blade Drive Belts 49 Belt Tension Setting 49 Testing the Belt Tensi...

Страница 4: ...tions t in serious t be sing these nd hazards sage is nnot be held Diamond ccuracy e owner are cts and void s a result of ists for s Prior to ial number bers in the re be updated r if these cur if cur...

Страница 5: ...limit should otating panels o operating d serious main still g stopping res to help ks should service DO D h O o L t e O s O o w O a O h O a O o O a O h O b O O a O C r G s T s L a P d S S s NOT Drop...

Страница 6: ...c A b t s s r i Bla D r B c W r s Inspect the b and cleanlin dirty damage DO NOT ex else to the d when operat Always use correct blade and the type The blade m shaft and or Wear gloves environment Wh...

Страница 7: ...imary mmended gine quickly h o M m F s K r r D i D w I t D u A v e c D m D e s D w c s H W g o p L r C p D f f p e m h Make sure t models is a Fill the fuel t starting the e Keep all bod rotating part...

Страница 8: ...hile n still while king the to prevent cing and or ents eve some servicing the aulic fluid from leaks raulic fluid penetrate s Seek elts cool aying and replace or to amage the nsioning the er belt lif...

Страница 9: ...ng t crushed ure the approp ns to the saw ting NOT attempt t operly 3 Concrete Saw urself and a m the lifting the saw to p priate hoisting s designated to lift the saw w Manual ll others area when pre...

Страница 10: ...r e mbly el or ssembly 1 Figure 1 Sid 14 15 16 17 18 19 20 21 22 23 24 25 26 27 de Views of CC 4 ECU 5 Lift Frame 6 Frame Ba 7 Rear Driv 8 Eaton Tra 9 Rear Axle 0 Front Axle 1 Front Whe 2 Blade Sh 3...

Страница 11: ...bly sembly 1 3 Figure 2 Side 1 1 1 1 1 1 2 2 2 2 2 2 2 2 e Views of CC 4 Air Intake 5 ECU 6 Lift Frame 7 Frame Ba 8 Access Do 9 Rear Drive 20 Eaton Tra 21 Rear Axle 22 Front Axle 3 Front Whee 24 3 Spe...

Страница 12: ...play er tion Indicat Secures cutt cator Indica Secures fro ols water flow utton Stops s Secure ha rol Lever C Raises saw Lowers saw Cap Openin agement Lev h Optional Optional Item h Optional alve Opti...

Страница 13: ...CC65 D 571 CC6571 3 Dimensi 3 Concrete Saw ions w Manual Figure 4 Sid de and Botto om View 13...

Страница 14: ...Wheel Dimensions 10 3 2 Handlebars Two position tilt Transmission Eaton model 10 Drive Speed 0 200 ft min Electric Start Standard Hour Meter Standard Amp Meter Warning light Fuel Capacity Nine gallons...

Страница 15: ...enin andlebar fits nside the ha dlebar at the knob to secu k Knob and H cure the seco ngth as nece ps the operat pointer lanya upright rame to the er frame scre of string in h string into a e and CC a...

Страница 16: ...e with the ry d battery with and one nega en cutting me edge to to move the he screw to d the h one ative battery y Diam DO ma cutt cau and Usin the b effic www blad Insp Insp all d mond Blad WARNIN O...

Страница 17: ...lize the m k Adjust the essary and ave blade d nging the bla uires assist ntact techni w Refer to th he Diamond rmation move Mounte Side of Saw w Remove the attached to hinge knuck flanges Figure 1 Li...

Страница 18: ...i e guard by p ow second l nd continue es Lock Pin thro of First less than 26 d or pivot the d to gain acc ith pin Secure by lt guard must be on positioning lock pin to on through ough to 42 e front o...

Страница 19: ...blade blade s possible st touches o 125 ft lb uter flange be verified k 12 R t Rem A re d 1 R g g 2 S g 3 R w 4 C f t a 5 I i d n 6 A s a 7 P s s 8 T o 9 R t Fig Reattach the the guard do moving the...

Страница 20: ...e tubes as t from one s the tapered b e ng the Guard ected to the uard mount ards place t h the hole on he saw of th the screw in e of the fram uard engine xceed 80 fully does not s injuries must alwa...

Страница 21: ...onta saw Connect vertical h the saw 3 Connect hose to t same sid reconne guard to 4 Turn on flow and water flo two poin the valve just befo 5 Disconn blade gu is compl Fi Fig er Safety Sw water safety...

Страница 22: ...raised and l ntrol Grip pushbutton t ote Raise the to provide p e and the gr t pushbutton ed metering v saw s lower wise to incre before ote This hoses necessary water from art the p until just ater p...

Страница 23: ...mission Lever lever at Neu ngagement e slot and u sengaged ico f on lever at Neu ngagement lot and dow en the transm o the speed the is 200 ft l to stop the DO NOT on will act as rting the vement gre...

Страница 24: ...ation r shorter sto and fuel line CAN based c ons of the un details about e e fuel essary it is level own ultra low he engine diesel fuels ghten to ather em and or a e manual for weather n and rage es...

Страница 25: ...s Diagnostic ation and Ser es the curser the curser up the action item o get back to t es pop up me urce These w soft key Desc he Diesel Pa ibit Regen ssage to Engi engine ECU ge to ECU to s e freeze...

Страница 26: ...er mber up when com Yellow icon is ble Code me Red icon is v and witch Green sengaged G p Button Re High Temper en the DPF o occurring e Filter Lamp Blinking to re ic active rege on set to Inhi genera...

Страница 27: ...is prehea Warning Mess e Arrow will d and the DPF reen Home om the Main temperature equiring a ppear on the eheating gine to alert essage pop ated and is sage display the Outlet Gas The arro arro To r...

Страница 28: ...c To s 1 2 3 4 5 6 7 Figure Main Menu w bit Regen indi en status F in Menu Ac ss the Main M on list Scroll screens usin cursor to the a select the actio Gauges Diagnost System In Lamp Info User Sett P...

Страница 29: ...sor the di ble code DTC wing image Figure 46 cs Use the UP ext to the acti ss the select arnings or fau wn with the ap er SPN and ription if avai ansmitted the eys to reach t gure 45 Active Scree xamp...

Страница 30: ...of on item Logge soft key s DM2 stored faults from the ppropriate info SPN nsmitted the D d Diagnostics e Button to req U when faults ing the UP DO to the action s is an the ECU ow 13V for a g alerts...

Страница 31: ...rs Brightnes Language Units ors Use the or next to the erence for da s To exit the s soft key an F een Brightne the cursor ne brightness of e Menu list us e cursor next the select wing action ite ss e...

Страница 32: ...ay will s onditions allo met Regen Le appropria parked re Park Dise equipmen switch the transmits for a park Analog th engine m applied T paramete Figure 58 hutdown ults the engine initiate a shu laye...

Страница 33: ...ll onitoring then which will all mple a Regen Caut n See Regen Caution Ex ve response b the operator r ation and ma ome message to maneuver n Example Sc ked rolled st be turned w for a activate a n th...

Страница 34: ...ow idle speed e n appear Usin maneuver thro llow the instru gen neration Parked n ng the ough the uctional soft key to Once shutd key nece Park scre Click mess F e the Parked down by pres However do e...

Страница 35: ...1 gen Level 2 gen Comple 3 Concrete Saw essage Level ion to all mes generation is 1 Yellow 2 Orange ete Green w Manual ls ssages on the needed n e controller for r the safety of Regen Le Regen Le Rege...

Страница 36: ...d possibly exp art the engine To start ignition the main Note Wa the ambie set within a messag warning t This mes to alert th message is prehea A seque control p the uppe Diamond the gaug message Filt...

Страница 37: ...Raise th Turn off Turn off Turn off Decreas several m idle the e Turn the ncrete Cut WARNIN O NOT expos se to the dire en operating pful Hints Pri ep the followi ciency when e just enough he cutting...

Страница 38: ...es water in and tting feature if sure if the f necessary h the cutting ting to zero ator ete until the tting depth hen cutting se until uld not ward to d for lower the ntion to the ing the the cut to...

Страница 39: ...ng the e the brake l and up and r P icon on t 3 Concrete Saw igure 69 Park rking Brake ever over an nd into the E ke will light u el Parking Bra ever over an into the Dise the display p w Manual king...

Страница 40: ...pansion ta ator 71 and ntenance r to erious e saw DO n the saw if e not rts Lists for s when the engine y source for instructions engine ons ss panels r to sks as Print the pendix B to eted d wear and...

Страница 41: ...flan en it down to nner flange ange om the back ench e from the bl or damages the inner flan en to secure ularly for dam sary ase fittings ry 25 hours e Lithium and clean k of the inner nted portion l...

Страница 42: ...a tery cable le ttery boot an ery cable lea battery platfo ery place a eeping it leve cility many b teries ery inspect it ages and co mps using a chnique for c t grease to g s battery cable d replace...

Страница 43: ...aner er to the eng nformation o Clean the ev dusty place dust and dirt Wipe the ins is dirty or we Avoid touch when cleani When dry du compressed element Pr under 205kP Replace the every 6 clea sooner...

Страница 44: ...e f insta 1 2 3 4 5 6 filter DO NO alled Pull out t cover Turn the cover an air clean 3 Pull the cleaner a as neces 4 Move aw from the to clean bar or l the filter NOT dam 5 Inspect t end cove with a...

Страница 45: ...r clean and wipe th s necessary to blow out t NOT allow du hen cleaning afety filter int ush the filter ure er gainst the er kwise to lock er s end eplace it mately one operate the er s end unlock the...

Страница 46: ...trol amount of ed control en the saw aw cool ow block them ock olt on the clockwise if ight or toward the 4 Oil The blad expa blad Cha 1 L 2 P m 3 R 4 R 5 R 3 6 A e 7 R Fig 4 Retighte secure th necess...

Страница 47: ...d casing w Manual Blade Shaft ne g sion fluid into e Full Cold li Cold Line mission fluid a egulations angle for be h the 3 spee ench remov d on the low A o the ne according to tter ed ve the 1 2 er r...

Страница 48: ...m of the 3 e water has E o o Hyd Tur ma Low rele hyd ma Alw car hyd lea hyd from hyd pen See Add Che fluid 1 2 3 4 draulic Sys WARNIN rn the engin aintenance o wer the saw ease the pre draulic syste a...

Страница 49: ...etsc ockwise to p d in the platfo ack in the ch n it ut to secure t ew ydraulic or use ry from the ion oil will th concrete the nd or instructions nd tighten ar drive ck nuts the midpoint rew push the...

Страница 50: ...as n manufactur ss cracks mediately if o step 3 if ate the saw ents are right side of cap screws rews crew on the Screw urn the bolt ounter lt tension necessary rer s belt 6 Thre 1 I a t 2 T b n 3 L...

Страница 51: ...e gear box to ease in remo tighten the b clockwise T the tension b the manufac lade Drive B he belt guar osen and rem p screw and d rear of saw he engine g Loosen the he belt tensi the saw fram the le...

Страница 52: ...Belt he PTO d hold it in ensioner ackshaft d loop the oove at the d the front oop the y tensioner o tension stress mediately if Rep 1 R 2 P p 3 R j 4 R p 5 L t f 6 P p t 7 R t 8 R Engi Refe infor Rot...

Страница 53: ...ase r base only in a p place the idler pulley reference ould line up r base p 11 If the ine the the 40 line e line and s to the and the rotary er alignment p and ensioner ether er lock nut irection an...

Страница 54: ...tenance w Manual ngine cool do the engi on the en e cooling sy evel of conc ilure to clean system will re res Radiator lant before ev t will last for o way up befo t and dirt betw h away with r gine...

Страница 55: ...the nd of the st the edge ter on the secure the ccording to r damages Refer to s Sto Com saw Disp Prop repa wort task whe oring mplete the ta w for longer ti Lower th on the lif Turn off Remove it in...

Страница 56: ...Model and Serial Numbers Record the saw s serial number below for future reference and customer service purposes Serial Number Record the engine s model and serial numbers below for future reference a...

Страница 57: ...and bolts 4 Check fuel level and fill as necessary 5 Check engine oil level and fill as necessary 6 Check hydraulic oil level and fill as necessary 7 Remove slurry and debris from cooling fans 8 Remov...

Страница 58: ...function Refer to engine manual b Saw will not raise Defective solenoid start switch Check and replace solenoid on hydraulic pump unit Worn out battery Test charge or replace battery Defective raise b...

Страница 59: ...se belts causing slippage Check belt tension on a regular basis Sheaves misaligned Use straightedge to check blade shaft sheave alignment Worn sheave grooves Check for groove wear and replace as neede...

Страница 60: ...e No 1J500 8915 3 3 Concrete Sawing and Drilling Association www csda org The CSDA has many helpful concrete cutting publications available to members and non members 4 Association of Equipment Manufa...

Страница 61: ...Intentionally Blank 61...

Страница 62: ...Intentionally Blank 62...

Страница 63: ...Intentionally Blank 63...

Страница 64: ...en defective in material or workmanship with expense for transportation and labor borne by Customer In no event shall Diamond Products be liable for consequential or incidental damages arising out of...

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